Disassembly
EB60 MANUAL TRANSMISSION / TRANSAXLE: INPUT SHAFT: DISASSEMBLY
1. INSPECT 6TH GEAR THRUST CLEARANCE Input Shaft
2. INSPECT 5TH GEAR THRUST CLEARANCE Input Shaft
3. INSPECT 4TH GEAR THRUST CLEARANCE Input Shaft
4. INSPECT 3RD GEAR THRUST CLEARANCE Input Shaft
5. INSPECT 6TH GEAR RADIAL CLEARANCE Input Shaft
6. INSPECT 5TH GEAR RADIAL CLEARANCE Input Shaft
7. INSPECT 4TH GEAR RADIAL CLEARANCE Input Shaft
8. INSPECT 3RD GEAR RADIAL CLEARANCE Input Shaft
9. REMOVE REAR INPUT SHAFT BEARING SHAFT SNAP RING
(a) Using a snap ring expander, remove the rear input shaft bearing shaft snap ring.
10. REMOVE 6TH GEAR SUB-ASSEMBLY
(a) Using SST, remove the rear input shaft radial ball bearing and 6th gear sub-assembly from the input shaft.
SST : 09950-40011
09951-04020
09952-04010
09953-04010
09954-04010
09955-04021
09957-04010
09958-04011
SST : 09950-60010
09951-00180
09951-00320
09952-06010
11. REMOVE 6TH GEAR NEEDLE ROLLER BEARING
(a) Remove the 2 pieces of the 6th gear needle roller bearing from the inner 6th gear bearing race.
12. REMOVE NO. 5 SYNCHRONIZER RING
(a) Remove the No. 5 synchronizer ring from the No. 3 transmission clutch hub.
13. REMOVE INNER 6TH GEAR BEARING RACE
(a) Remove the inner 6th gear bearing race from the input shaft.
14. REMOVE INNER 6TH GEAR BEARING RACE LOCK BALL
(a) Using a magnet hand, remove the inner 6th gear bearing race lock ball from the input shaft.
Text in Illustration
15. REMOVE NO. 3 TRANSMISSION HUB SLEEVE
(a) Remove the No. 3 transmission hub sleeve from the No. 3 transmission clutch hub.
16. REMOVE NO. 3 SYNCHROMESH SHIFTING KEY
(a) Remove the 3 No. 3 synchromesh shifting keys from the No. 3 transmission clutch hub.
17. REMOVE 5TH GEAR
(a) Using SST and a press, press out the No. 3 transmission clutch hub, No. 5 synchronizer ring and 5th gear from the input shaft.
SST : 09950-00020
SST : 09950-40011
09957-04010
SST : 09950-60010
09951-00180
09951-00320
09952-06010
SST : 09950-00020
NOTICE:
* Do not tighten SST excessively.
* Support the input shaft by hand to prevent it from falling.
18. REMOVE 5TH GEAR NEEDLE ROLLER BEARING
(a) Remove the 2 pieces of the 5th gear needle roller bearing from the inner 5th gear bearing race.
19. REMOVE INNER 5TH GEAR BEARING RACE
(a) Remove the inner 5th gear bearing race from the input shaft.
20. REMOVE INNER 5TH GEAR BEARING RACE LOCK BALL
(a) Using a magnet hand, remove the inner 5th gear bearing race lock ball from the input shaft.
Text in Illustration
21. REMOVE 4TH GEAR
(a) Remove the 4th gear from the input shaft.
(b) Remove the 4th gear needle roller bearing from the input shaft.
22. REMOVE 4TH GEAR SYNCHRONIZER RING
(a) Remove the 4th gear synchronizer ring from the No. 2 transmission clutch hub.
23. REMOVE 4TH GEAR BEARING SPACER
(a) Remove the 4th gear bearing spacer from the No. 2 transmission clutch hub.
24. REMOVE NO. 2 TRANSMISSION HUB SLEEVE
(a) Remove the No. 2 transmission hub sleeve from the No. 2 transmission clutch hub.
25. REMOVE NO. 2 SYNCHROMESH SHIFTING KEY
(a) Remove the 3 No. 2 synchromesh shifting keys from the No. 2 transmission clutch hub.
26. REMOVE NO. 2 CLUTCH HUB SETTING SHAFT SNAP RING
(a) Using a snap ring expander, remove the No. 2 clutch hub setting shaft snap ring.
27. REMOVE 3RD GEAR
(a) Using SST, remove the No. 2 transmission clutch hub, No. 3 synchronizer ring and 3rd gear from the input shaft.
SST : 09950-40011
09951-04020
09952-04010
09953-04010
09954-04020
09955-04021
09957-04010
09958-04011
SST : 09950-60010
09951-00180
09951-00320
09952-06010
28. REMOVE 3RD GEAR NEEDLE ROLLER BEARING
(a) Remove the 2 pieces of the 3rd gear needle roller bearing from the input shaft.
29. REMOVE FRONT INPUT SHAFT BEARING
(a) Using SST and a press, press out the front input shaft bearing from the input shaft.
SST : 09527-21011
NOTICE:
Support the input shaft by hand to prevent it from falling.