Disassembly

EB60 MANUAL TRANSMISSION / TRANSAXLE: OUTPUT SHAFT: DISASSEMBLY

1. INSPECT 1ST GEAR THRUST CLEARANCE Output Shaft

2. INSPECT 2ND GEAR THRUST CLEARANCE Output Shaft

3. INSPECT 1ST GEAR RADIAL CLEARANCE Output Shaft

4. INSPECT 2ND GEAR RADIAL CLEARANCE Output Shaft

5. REMOVE 6TH DRIVEN GEAR

(a) Using SST, remove the rear output shaft bearing and 6th driven gear from the output shaft.





SST : 09950-40011

09951-04010

09952-04010

09953-04020

09954-04010

09955-04021

09957-04010

09958-04011

SST : 09950-60010

09951-00180

09951-00270

09952-06010

6. REMOVE OUTPUT GEAR SPACER

(a) Remove the output gear spacer from the output shaft.

7. REMOVE 4TH DRIVEN GEAR

(a) Using SST and a press, press out the 5th driven gear and 4th driven gear from the output shaft.





SST : 09527-10011

SST : 09950-40011

09957-04010

SST : 09950-60010

09951-00180

09951-00270

09952-06010

NOTICE:
Support the output shaft by hand to prevent it from falling.

8. REMOVE OUTPUT GEAR SPACER

(a) Remove the output gear spacer from the output shaft.

9. REMOVE 2ND GEAR

(a) Using SST, remove the 3rd driven gear and 2nd gear from the output shaft.





SST : 09950-40011

09951-04010

09952-04010

09953-04020

09954-04030

09955-04021

09957-04010

09958-04011

SST : 09950-60010

09951-00180

09951-00270

09952-06010

10. REMOVE 2ND GEAR NEEDLE ROLLER BEARING

(a) Remove the 2nd gear needle roller bearing from the output shaft.

11. REMOVE INNER 2ND GEAR BEARING RACE

(a) Remove the inner 2nd gear bearing race from the output shaft.

12. REMOVE NO. 1 SYNCHRONIZER RING SET (for 2nd Gear)

(a) Remove the No. 1 synchronizer ring set from the reverse gear.

13. REMOVE REVERSE GEAR

(a) Remove the reverse gear from the No. 1 transmission clutch hub.

14. REMOVE NO. 1 SYNCHROMESH SHIFTING KEY

(a) Remove the 3 No. 1 synchromesh shifting keys from the No. 1 transmission clutch hub.

15. REMOVE NO. 1 TRANSMISSION CLUTCH HUB

(a) Remove the No. 1 transmission clutch hub from the output shaft.

16. REMOVE NO. 1 SYNCHRONIZER RING SET (for 1st Gear)

(a) Remove the No. 1 synchronizer ring set from the 1st gear.

17. REMOVE 1ST GEAR

(a) Remove the 1st gear from the output shaft.

18. REMOVE 1ST GEAR NEEDLE ROLLER BEARING

(a) Remove the 1st gear needle roller bearing from the output shaft.

19. REMOVE 1ST GEAR BUSH

(a) Remove the 1st gear bush from the output shaft.

20. REMOVE FRONT OUTPUT SHAFT BEARING

(a) Using SST, remove the front output shaft bearing from the output shaft.





SST : 09950-00020

SST : 09950-00030

SST : 09950-40011

09957-04010

SST : 09950-60010

09951-00180

09951-00340

09952-06010