Reassembly
EB60 MANUAL TRANSMISSION / TRANSAXLE: OUTPUT SHAFT: REASSEMBLY
1. INSTALL FRONT OUTPUT SHAFT BEARING
(a) Using SST and a press, press in a new front output shaft bearing to the output shaft.
SST : 09527-21011
SST : 09608-06041
2. INSTALL 1ST GEAR BUSH
(a) Coat the 1st gear bush with gear oil and install it to the output shaft.
3. INSTALL 1ST GEAR NEEDLE ROLLER BEARING
(a) Coat the 1st gear needle roller bearing with gear oil and install it to the output shaft.
4. INSTALL 1ST GEAR
(a) Coat the 1st gear with gear oil and install it to the output shaft.
NOTICE:
Install the 1st gear as shown in the illustration.
5. INSTALL NO. 1 SYNCHRONIZER RING SET (for 1st Gear)
(a) Coat the 1st gear cone and No. 1 synchronizer ring set (inner ring, middle ring and outer ring) with gear oil.
(b) Install the inner ring to the 1st gear.
(c) Install the middle ring to the 1st gear.
NOTICE:
Attach the claws of the middle ring to the grooves of the 1st gear.
(d) Install the outer ring to the 1st gear.
NOTICE:
Align the claws of the inner ring with the grooves of the outer ring before installing the outer ring.
6. INSTALL NO. 1 TRANSMISSION CLUTCH HUB
(a) Install the No. 1 transmission clutch hub to the output shaft.
NOTICE:
Align the cutout of the No. 1 transmission clutch hub with the protrusion of the outer ring as shown in the illustration.
7. INSTALL NO. 1 SYNCHROMESH SHIFTING KEY
(a) Install the 3 No. 1 synchromesh shifting keys to the No. 1 transmission clutch hub.
8. INSTALL REVERSE GEAR
(a) Coat the reverse gear and No. 1 transmission clutch hub with gear oil.
(b) Install the reverse gear to the No. 1 transmission clutch hub.
NOTICE:
Install the reverse gear as shown in the illustration.
9. INSTALL NO. 1 SYNCHRONIZER RING SET (for 2nd Gear)
(a) Coat the 2nd gear cone and No. 1 synchronizer ring set (inner ring, middle ring and outer ring) with gear oil.
(b) Install the outer ring to the No. 1 transmission clutch hub.
NOTICE:
Align the protrusion of the outer ring with the cutout of the No. 1 transmission clutch hub before installing the outer ring.
(c) Install the middle ring to the outer ring.
(d) Install the inner ring to the middle ring.
Text in Illustration
NOTICE:
Align the protrusions of the inner ring with the cutouts of the outer ring before installing the inner ring.
10. INSTALL INNER 2ND GEAR BEARING RACE
(a) Coat the inner 2nd gear bearing race with gear oil and install it to the output shaft.
11. INSTALL 2ND GEAR NEEDLE ROLLER BEARING
(a) Coat the 2nd gear needle roller bearing with gear oil and install it to the output shaft.
12. INSTALL 2ND GEAR
(a) Coat the 2nd gear with gear oil and install it to the output shaft.
Text in Illustration
NOTICE:
Align the groove of the 2nd gear with the claw of the middle ring before installing the 2nd gear.
13. INSTALL 3RD DRIVEN GEAR
(a) Using SST and a press, press in the 3rd driven gear to the output shaft.
SST : 09316-20011
SST : 09950-60010
09951-00180
09951-00340
09952-06010
SST : 09950-40011
09957-04010
14. INSTALL OUTPUT GEAR SPACER
(a) Install the output gear spacer to the output shaft.
15. INSTALL 4TH DRIVEN GEAR
(a) Using SST and a press, press in the 4th driven gear to the output shaft.
SST : 09316-60011
09316-00011
16. INSTALL 5TH DRIVEN GEAR
(a) Using SST and a press, press in the 5th driven gear to the output shaft.
SST : 09316-60011
09316-00011
17. INSTALL OUTPUT GEAR SPACER
(a) Install the output gear spacer to the output shaft.
18. INSTALL 6TH DRIVEN GEAR
(a) Using SST and a press, press in the 6th driven gear to the output shaft.
SST : 09316-60011
09316-00011
19. INSTALL REAR OUTPUT SHAFT BEARING
(a) Using SST and a press, press in a new rear output shaft bearing to the output shaft.
SST : 09608-04031
20. INSPECT 2ND GEAR RADIAL CLEARANCE Output Shaft
21. INSPECT 1ST GEAR RADIAL CLEARANCE Output Shaft
22. INSPECT 2ND GEAR THRUST CLEARANCE Output Shaft
23. INSPECT 1ST GEAR THRUST CLEARANCE Output Shaft