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P2196





2AZ-FE ENGINE CONTROL SYSTEM: SFI SYSTEM: P2195,P2196: Oxygen (A/F) Sensor Signal Stuck Lean (Bank 1 Sensor 1)


DESCRIPTION

HINT
- Although the DTC titles say oxygen sensor, these DTCs relate to the Air-Fuel Ratio (A/F) sensor.
- Sensor 1 refers to the sensor mounted in front of the Three-Way Catalytic Converter (TWC) and located near the engine assembly.

The A/F sensor generates a voltage* that corresponds to the actual air-fuel ratio. This sensor voltage is used to provide the ECM with feedback so that it can control the air-fuel ratio. The ECM determines the deviation from the stoichiometric air-fuel ratio level, and regulates the fuel injection time. If the A/F sensor malfunctions, the ECM is unable to control the air-fuel ratio accurately.

The A/F sensor is the planar type and is integrated with the heater, which heats the solid electrolyte (zirconia element). This heater is controlled by the ECM. When the intake air volume is low (the exhaust gas temperature is low), a current flows into the heater to heat the sensor, in order to facilitate accurate oxygen concentration detection. In addition, the sensor and heater portions are the narrow type. The heat generated by the heater is conducted to the solid electrolyte through the alumina, and therefore the sensor activation is accelerated.

In order to obtain a high purification rate of the carbon monoxide (CO), hydrocarbon (HC) and nitrogen oxide (NOx) components in the exhaust gas, a TWC is used. For the most efficient use of the TWC, the air-fuel ratio must be precisely controlled so that it is always close to the stoichiometric level.

*: Value changes inside the ECM. Since the A/F sensor is the current output element, a current is converted into a voltage inside the ECM. Any measurements taken at the A/F sensor or ECM connectors will show a constant voltage.









HINT
- When any of these DTCs are stored, check the A/F sensor voltage output by entering the following menus on the Techstream: Powertrain / Engine and ECT / Data List / AFS Voltage B1S1.
- Short-term fuel trim values can also be read using the Techstream.
- The ECM regulates the voltages at the A1A+ and A1A- terminals of the ECM to a constant level. Therefore, the A/F sensor voltage output cannot be confirmed without using the Techstream.
- If a A/F sensor malfunction is detected, the ECM stores a DTC.

MONITOR DESCRIPTION

Sensor voltage detection monitor

Under the air-fuel ratio feedback control, if the Air Fuel Ratio (A/F) sensor voltage output indicates rich or lean for a certain period of time, the ECM determines that there is a malfunction in the A/F sensor. The ECM illuminates the MIL and stores a DTC.

Example:

If the A/F sensor voltage output is less than 2.8 V (very rich condition) for 10 seconds, despite the HO2 sensor voltage output being less than 0.6 V, the ECM stores DTC P2196. Alternatively, if the A/F sensor voltage output is more than 3.8 V (very lean condition) for 10 seconds, despite the HO2 sensor voltage output being 0.15 V or more, DTC P2195 is stored.

Sensor current detection monitor

A rich air-fuel mixture causes a low A/F sensor current, and a lean air-fuel mixture causes a high A/F sensor current. Therefore, the sensor output becomes low during acceleration, and it becomes high during deceleration with the throttle valve fully closed. The ECM monitors the A/F sensor current during fuel-cut and detects any abnormal current values.

If the A/F sensor output is 3.6 mA or more for more than 3 seconds of cumulative time, the ECM interprets this as a malfunction in the A/F sensor and stores DTC P2195 (high-side stuck). If the A/F sensor output is less than 1.0 mA for more than 3 seconds of cumulative time, the ECM stores DTC P2196 (low-side stuck).





MONITOR STRATEGY





TYPICAL ENABLING CONDITIONS

ALL





Sensor voltage detection monitor (Lean side malfunction P2195):





Sensor voltage detection monitor (Rich side malfunction P2196):





Sensor current detection monitor (P2195, P2196):





TYPICAL MALFUNCTION THRESHOLDS

Sensor voltage detection monitor (Lean side malfunction P2195):





Sensor voltage detection monitor (Rich side malfunction P2196):





Sensor current detection monitor (High side malfunction P2195):





Sensor current detection monitor (Low side malfunction P2196):





MONITOR RESULT

Refer to Checking Monitor Status Mode 6 Data.

WIRING DIAGRAM





CONFIRMATION DRIVING PATTERN

This confirmation driving pattern is used in the "Perform Confirmation Driving Pattern" procedure of the following diagnostic troubleshooting procedure.









1. Connect the Techstream to the DLC3.

2. Turn the ignition switch to ON.

3. Turn the Techstream on.

4. Clear DTCs (even if no DTCs are stored, perform the clear DTC operation).

5. Turn the ignition switch off and wait for at least 30 seconds.

6. Turn the ignition switch to ON and turn the Techstream on.

7. Start the engine and warm it up until the ECT reaches 75°C (167°F) or higher [A].

8. On the Techstream, enter the following menus to check the fuel-cut status: Powertrain / Engine and ECT / Data List / Idle Fuel Cut.

9. Drive the vehicle at a speed between 60 and 120 km/h (38 and 75 mph) for at least 10 minutes [B].

CAUTION:
When performing the confirmation driving pattern, obey all speed limits and traffic laws.

10. Shift the transmission to 2nd gear [C].

11. Accelerate the vehicle to 64 km/h (40 mph) or more by depressing the accelerator pedal for at least 10 seconds [D].

CAUTION:
When performing the confirmation driving pattern, obey all speed limits and traffic laws.

12. Soon after performing step [D] above, release the accelerator pedal for at least 8 seconds without depressing the brake pedal in order to execute fuel-cut control [E].

HINT
Fuel-cut is performed when the following conditions are met:

- Accelerator pedal is fully released.
- Engine speed is 2500 rpm or more (fuel injection returns at 1000 rpm).

13. Allow the vehicle to decelerate until the vehicle speed decreases to less than 10 km/h (6 mph).

14. Repeat steps [C] through [E] above at least 3 times in one driving cycle.

15. Enter the following menus: Powertrain / Engine and ECT / Trouble Codes [F].

16. Read pending DTCs.

HINT
- If a pending DTC is output, the system is malfunctioning.
- If a pending DTC is not output, perform the following procedure.

17. Enter the following menus: Powertrain / Engine and ECT / Utility / All Readiness.

18. Input the DTC: P2195 or P2196.

19. Check the DTC judgment result.





HINT
- If the judgment result shows NORMAL, the system is normal.
- If the judgment result shows ABNORMAL, the system has a malfunction.
- If the judgment result shows INCOMPLETE or UNKNOWN, perform steps [B] through [F] again.

20. If no pending DTC is output, perform a universal trip and check for permanent DTCs Reading and Clearing Diagnostic Trouble Codes.

HINT
- If a permanent DTC is output, the system is malfunctioning.
- If no permanent DTC is output, the system is normal.

INSPECTION PROCEDURE

HINT
Malfunctioning areas can be identified by performing the Control the Injection Volume for A/F sensor function provided in the Active Test. The Control the Injection Volume for A/F sensor function can help to determine whether the Air Fuel Ratio (A/F) sensor, Heated Oxygen (HO2) sensor and other potential trouble areas are malfunctioning.

The following instructions describe how to conduct the Control the Injection Volume for A/F sensor operation using the Techstream.

(a) Connect the Techstream to the DLC3.
(b) Start the engine.
(c) Turn the Techstream on.
(d) Warm up the engine at an engine speed of 2500 rpm for approximately 90 seconds.
(e) Enter the following menus: Powertrain / Engine and ECT / Active Test / Control the Injection Volume for A/F sensor.
(f) Perform the Active Test operation with the engine in an idling condition (press the RIGHT or LEFT button to change the fuel injection volume.)
(g) Monitor the output voltages of the A/F and HO2 sensors (AFS Voltage B1S1 and O2S B1S2) displayed on the Techstream.

HINT
- The Control the Injection Volume for A/F sensor operation lowers the fuel injection volume by 12.5% or increases the injection volume by 25%.
- Each sensor reacts in accordance with increases and decreases in the fuel injection volume.





NOTICE:
The Air Fuel Ratio (A/F) sensor has an output delay of a few seconds and the Heated Oxygen (HO2) sensor has a maximum output delay of approximately 20 seconds.





- Following the Control the Injection Volume for A/F sensor procedure enables technicians to check and graph the voltage outputs of both the A/F and HO2 sensors.

- To display the graph, Enter the following menus: Powertrain / Engine and ECT / Active Test / Control the Injection Volume for A/F Sensor / Data List / AFS Voltage B1S1 and O2S B1S2; then press the graph button on the Data List view.

NOTICE:
Inspect the fuses for circuits related to this system before performing the following inspection procedure.

HINT
- Sensor 1 refers to the sensor closest to the engine assembly.
- Sensor 2 refers to the sensor farthest away from the engine assembly.
- Read freeze frame data using the Techstream. Freeze frame data records the engine condition when malfunctions are detected. When troubleshooting, freeze frame data can help determine if the vehicle was moving or stationary, if the engine was warmed up or not, if the air fuel ratio was lean or rich, and other data from the time the malfunction occurred.
- A low A/F sensor voltage could be caused by a rich air fuel mixture. Check for conditions that would cause the engine to run rich.
- A high A/F sensor voltage could be caused by a lean air fuel mixture. Check for conditions that would cause the engine to run lean.

PROCEDURE

1. CHECK ANY OTHER DTCS OUTPUT (IN ADDITION TO P2195 OR P2196)

(a) Connect the Techstream to the DLC3.

(b) Turn the ignition switch to ON.

(c) Turn the Techstream on.

(d) Enter the following menus: Powertrain / Engine and ECT / Trouble Codes.

(e) Read DTCs.

Result





HINT
If any DTCs relating to the air fuel ratio sensor (DTCs for the air fuel ratio sensor heater or air fuel ratio sensor admittance) are output, troubleshoot those DTCs first.

B -- GO TO DTC CHART Engine Control System - SFI System
A -- Continue to next step.

2. READ VALUE USING TECHSTREAM (TEST VALUE OF AIR FUEL RATIO SENSOR)

(a) Connect the Techstream to the DLC3.

(b) Turn the ignition switch to ON.

(c) Turn the Techstream on.

(d) Clear DTCs Reading and Clearing Diagnostic Trouble Codes.

(e) Drive the vehicle in accordance with the driving pattern described in the Confirmation Driving Pattern.

(f) Enter the following menus: Powertrain / Engine and ECT / Monitor / Current Monitor / O2 Sensor / Current.

(g) Check that the status of O2 Sensor is Complete.

If the status is still Incomplete, perform the drive pattern increasing the vehicle speed and using the second gear to decelerate the vehicle.

(h) Enter the following menus: Powertrain / Engine and ECT / Monitor / Current Monitor / O2 Sensor / Details / RANGE B1 S1.

(i) Check the test value of the A/F sensor output current during fuel-cut.

Result





B -- REPLACE AIR FUEL RATIO SENSOR
A -- Continue to next step.

3. READ VALUE USING TECHSTREAM (OUTPUT VOLTAGE OF AIR FUEL RATIO SENSOR)

(a) Connect the Techstream to the DLC3.

(b) Start the engine.

(c) Turn the Techstream on.

(d) Warm up the Air-Fuel Ratio (A/F) sensor at an engine speed of 2500 rpm for 90 seconds.

(e) Enter the following menus: Powertrain / Engine and ECT / Data List / AFS Voltage B1S1 and Engine Speed, then press the Record button.

(f) Check the A/F sensor voltage three times, when the engine is in each of the following conditions:

(1) While idling (check for at least 30 seconds)

(2) At an engine speed of approximately 2500 rpm (without any sudden changes in engine speed)

(3) Raise the engine speed to 4000 rpm and then quickly release the accelerator pedal so that the throttle valve is fully closed.

Standard Voltage:





HINT
For more information, see the diagrams below.





HINT
- If the output voltage of the A/F sensor remains at approximately 3.3 V (see Malfunction Condition diagram) under any conditions, including those above, the A/F sensor may have an open circuit. (This will also happen if the A/F sensor heater has an open circuit.)
- If the output voltage of the A/F sensor remains at either approximately 3.8 V or more, or 2.8 V or less (see Malfunction Condition diagram) under any conditions, including those above, the A/F sensor may have a short circuit.
- The ECM stops fuel injection (fuel cut) during engine deceleration. This causes a lean condition and results in a momentary increase in the A/F sensor output voltage.
- When the vehicle is driven:
The output voltage of the A/F sensor may be below 2.8 V during fuel enrichment. For the vehicle, this translates to a sudden increase in speed with the accelerator pedal fully depressed when trying to overtake another vehicle. The A/F sensor is functioning normally.
- The A/F sensor is a current output element; therefore, the current is converted into a voltage inside the ECM. Measuring the voltage at the connectors of the A/F sensor or ECM will show a constant voltage result.

NG -- INSPECT AIR FUEL RATIO SENSOR (HEATER RESISTANCE)
OK -- Continue to next step.

4. PERFORM CONFIRMATION DRIVING PATTERN

(a) Connect the Techstream to the DLC3.

(b) Turn the ignition switch ON.

(c) Turn the Techstream on.

(d) Clear the DTCs Reading and Clearing Diagnostic Trouble Codes.

(e) Turn the ignition switch off and wait for at least 30 seconds.

(f) Turn the ignition switch to ON and turn the Techstream on.

(g) Start the engine and warm it up.

(h) Drive the vehicle in accordance with the driving pattern described in the Confirmation Driving Pattern.

NEXT -- Continue to next step.

5. CHECK WHETHER DTC OUTPUT RECURS (DTC P2195 OR P2196)

(a) Enter the following menus: Powertrain / Engine and ECT / Utility / All Readiness.

(b) Input the DTC: P2195 or P2196.

(c) Check the DTC judgment result.

Result





B -- CONFIRM IF VEHICLE HAS RUN OUT OF FUEL IN PAST
A -- Continue to next step.

6. REPLACE AIR FUEL RATIO SENSOR

(a) Replace the air fuel ratio sensor Removal.

NEXT -- Continue to next step.

7. PERFORM CONFIRMATION DRIVING PATTERN

(a) Connect the Techstream to the DLC3.

(b) Turn the ignition switch ON.

(c) Turn the Techstream on.

(d) Clear the DTCs Reading and Clearing Diagnostic Trouble Codes.

(e) Turn the ignition switch off and wait for at least 30 seconds.

(f) Turn the ignition switch ON and turn the Techstream on.

(g) Start the engine and warm it up.

(h) Drive the vehicle in accordance with the driving pattern described in the Confirmation Driving Pattern.

NEXT -- Continue to next step.

8. CHECK WHETHER DTC OUTPUT RECURS (DTC P2195 OR P2196)

(a) Enter the following menus: Powertrain / Engine and ECT / Utility / All Readiness.

(b) Input the DTC: P2195 or P2196.

(c) Check the DTC judgment result.

Result





B -- REPLACE ECM Removal

A -- END

9. CONFIRM IF VEHICLE HAS RUN OUT OF FUEL IN PAST

(a) Has the vehicle run out of fuel in the past?

NO -- CHECK FOR INTERMITTENT PROBLEMS Check for Intermittent Problems

YES -- DTC CAUSED BY RUNNING OUT OF FUEL

10. INSPECT AIR FUEL RATIO SENSOR (HEATER RESISTANCE) P0031

NG -- REPLACE AIR FUEL RATIO SENSOR Removal
OK -- Continue to next step.

11. CHECK HARNESS AND CONNECTOR (AIR FUEL RATIO SENSOR - ECM)

(a) Disconnect the air fuel ratio sensor connector.

(b) Disconnect the ECM connector.

(c) Measure the resistance according to the value(s) in the table below.

Standard Resistance (Check for Open):





Standard Resistance (Check for Short):





(d) Reconnect the air fuel ratio sensor connector.

(e) Reconnect the ECM connector.

NG -- REPAIR OR REPLACE HARNESS OR CONNECTOR
OK -- Continue to next step.

12. CHECK INTAKE SYSTEM

(a) Check the intake system for vacuum leak Intake System.

OK:

No leak from intake system.

NG -- REPAIR OR REPLACE INTAKE SYSTEM Removal
OK -- Continue to next step.

13. CHECK FUEL PRESSURE

(a) Check the fuel pressure Fuel System.

NG -- REPAIR OR REPLACE FUEL SYSTEM
OK -- Continue to next step.

14. INSPECT FUEL INJECTOR

(a) Check the injector injection (whether fuel volume is high or low, and whether injection pattern is poor) Testing and Inspection.

NG -- REPLACE FUEL INJECTOR Removal
OK -- Continue to next step.

15. REPLACE AIR FUEL RATIO SENSOR

(a) Replace the air fuel ratio sensor Removal.

NEXT -- Continue to next step.

16. PERFORM CONFIRMATION DRIVING PATTERN

(a) Connect the Techstream to the DLC3.

(b) Turn the ignition switch ON.

(c) Turn the Techstream on.

(d) Clear the DTCs Reading and Clearing Diagnostic Trouble Codes.

(e) Turn the ignition switch off and wait for at least 30 seconds.

(f) Turn the ignition switch ON and turn the Techstream on.

(g) Start the engine and warm it up.

(h) Drive the vehicle in accordance with the driving pattern described in the Confirmation Driving Pattern.

NEXT -- Continue to next step.

17. CHECK WHETHER DTC OUTPUT RECURS (DTC P2195 OR P2196)

(a) Enter the following menus: Powertrain / Engine and ECT / Utility / All Readiness.

(b) Input the DTC: P2195 or P2196.

(c) Check the DTC judgment result.

Result





B -- REPLACE ECM Removal

A -- END