Part 2

U241E AUTOMATIC TRANSAXLE: AUTOMATIC TRANSAXLE UNIT: DISASSEMBLY (Continued)

21. REMOVE MANUAL DETENT SPRING SUB-ASSEMBLY

(a) Remove the 2 bolts, manual detent spring and cover.

22. REMOVE PARKING LOCK PAWL BRACKET

(a) Remove the 2 bolts and parking lock pawl bracket.

23. REMOVE MANUAL VALVE LEVER SHAFT RETAINER SPRING

(a) Using needle-nose pliers, remove the retainer spring.

24. REMOVE MANUAL VALVE LEVER SUB-ASSEMBLY

(a) Using a chisel and hammer, unstake and remove the manual valve lever spacer.

(b) Using a pin punch and hammer, tap out the manual valve lever shaft spring pin.

HINT
Drive the pin out slowly so that it will not fall into the transaxle.

(c) Remove the manual valve lever shaft and manual valve lever.

25. REMOVE PARKING LOCK ROD SUB-ASSEMBLY

(a) Remove the parking lock rod from the manual valve lever.

26. REMOVE MANUAL VALVE LEVER SHAFT OIL SEAL

(a) Using a screwdriver, pry the oil seal out from the transaxle.

27. INSPECT INPUT SHAFT END PLAY Transaxle Unit

28. REMOVE TRANSAXLE HOUSING

(a) Remove the 18 bolts.

(b) Tap on the circumference of the transaxle housing with a plastic-faced hammer to remove the transaxle housing from the transaxle.

NOTICE:
Differential may be accidentally removed when the transaxle housing is removed.

29. REMOVE UNDERDRIVE CYLINDRICAL ROLLER BEARING

(a) Using SST, remove the cylindrical roller bearing from the transaxle.

SST : 09514-35011

30. REMOVE UNDERDRIVE OUTPUT SHAFT OIL SEAL RING

(a) Remove the oil seal ring from the transaxle housing.

31. REMOVE OIL PUMP ASSEMBLY

(a) Remove the 7 bolts and oil pump assembly from the transaxle.

32. REMOVE THRUST NEEDLE ROLLER BEARING

(a) Remove thrust needle roller bearing from the underdrive planetary gear.

33. REMOVE NO. 2 THRUST BEARING UNDERDRIVE RACE

(a) Remove the thrust bearing race from the underdrive planetary gear.

34. REMOVE FRONT DIFFERENTIAL ASSEMBLY

(a) Remove the front differential from the transaxle.

35. REMOVE OVERDRIVE BRAKE GASKET

(a) Remove the 2 overdrive brake gaskets from the transaxle.

36. REMOVE FORWARD CLUTCH ASSEMBLY

(a) Remove the forward clutch from the transaxle.

(b) Remove the thrust bearing from the forward clutch.

37. REMOVE MULTIPLE DISC CLUTCH HUB

(a) Remove the thrust bearing, multiple clutch hub, needle roller bearing and bearing race from the transaxle.

38. REMOVE UNDERDRIVE PLANETARY GEAR ASSEMBLY

(a) Remove the bolt and parking pawl shaft clamp.

(b) Remove the parking lock pawl shaft.

HINT
Failure to do so will cause interference when the underdrive planetary gear is removed.

(d) Remove the underdrive planetary gear from the transaxle.

NOTICE:
Be careful so that the underdrive planetary gear assembly will not fall out.

(e) Remove the spring, pawl pin and parking lock pawl.

39. REMOVE UNDERDRIVE CLUTCH ASSEMBLY

(a) Remove the underdrive clutch assembly, needle roller bearing, and thrust bearing underdrive race from the transaxle.

40. REMOVE UNDERDRIVE 1-WAY CLUTCH ASSEMBLY

(a) Using a screwdriver, pry the snap ring out from the transaxle.

(b) Remove the 1-way clutch from the transaxle.