Removal (from 10/2010)
WINDSHIELD / WINDOWGLASS: WINDSHIELD GLASS: REMOVAL
CAUTION:
Some of these service operations affect the SRS airbag system. Read the precautionary notices concerning the SRS airbag system before servicing Service Precautions.
1. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL
CAUTION:
Wait at least 90 seconds after disconnecting the cable from the negative (-) battery terminal to disable the SRS system.
2. REMOVE WINDSHIELD WIPER ARM COVER Removal
3. REMOVE FRONT WIPER ARM AND BLADE ASSEMBLY LH Removal
4. REMOVE FRONT WIPER ARM AND BLADE ASSEMBLY RH Removal
5. REMOVE HOOD TO COWL TOP SEAL Removal
6. REMOVE COWL TOP VENTILATOR LOUVER RH Removal
7. REMOVE COWL TOP VENTILATOR LOUVER LH Removal
8. REMOVE FRONT DOOR SCUFF PLATE RH Removal (from 10/2010)
9. REMOVE FRONT DOOR SCUFF PLATE LH Removal (from 10/2010)
10. REMOVE COWL SIDE TRIM BOARD RH Removal (from 10/2010)
11. REMOVE COWL SIDE TRIM BOARD LH Removal (from 10/2010)
12. REMOVE FRONT DOOR OPENING TRIM WEATHERSTRIP RH Removal (from 10/2010)
13. REMOVE FRONT DOOR OPENING TRIM WEATHERSTRIP LH Removal (from 10/2010)
14. REMOVE ASSIST GRIP Removal (from 10/2010)
15. REMOVE VISOR ASSEMBLY RH Removal (from 10/2010)
16. REMOVE VISOR ASSEMBLY LH Removal (from 10/2010)
17. REMOVE VISOR HOLDER Removal (from 10/2010)
18. REMOVE MAP LIGHT ASSEMBLY (w/o Sliding Roof) Removal (from 10/2010)
19. REMOVE MAP LIGHT ASSEMBLY (w/ Sliding Roof) Removal (from 10/2010)
20. REMOVE SUN ROOF OPENING TRIM MOULDING (w/ Sliding Roof) Removal (from 10/2010)
21. REMOVE ROOM LIGHT ASSEMBLY Removal
22. REMOVE FRONT PILLAR GARNISH RH Removal (from 10/2010)
23. REMOVE FRONT PILLAR GARNISH LH Removal (from 10/2010)
24. REMOVE ROOF HEADLINING
HINT
It is not necessary to remove the roof headlining completely. Slightly lower the front section of the roof headlining.
25. REMOVE INNER REAR VIEW MIRROR ASSEMBLY Removal
26. REMOVE WINDSHIELD OUTSIDE MOULDING
(a) Using a knife, cut off the windshield outside moulding, as shown in the illustration.
Text in Illustration
NOTICE:
Do not damage the vehicle body with the knife.
(b) Remove the windshield outside moulding.
HINT
Make a partial cut in the windshield outside moulding. Then pull and remove it by hand.
27. REMOVE WINDSHIELD GLASS
(a) Disconnect the stoppers.
Text in Illustration
NOTICE:
* There are No. 1 and No. 2 stoppers on the windshield glass as shown in the illustration. Be careful not to damage the windshield glass when cutting off the adhesive.
* To prevent the windshield glass from dropping when performing this operation, be sure to hold the windshield glass using suction cups.
HINT
Depending on vehicles, a 1-piece or 2-piece type stopper is used.
(b) Apply protective tape to the installation area on the windshield glass on the vehicle body.
Text in Illustration
HINT
Apply protective tape to the installation surface to prevent it from being scratched.
(c) Pass a piano wire between the vehicle body and glass from the interior.
Text in Illustration
(d) Tie both wire ends to wooden blocks or similar objects.
(e) Cut off the adhesive by pulling the piano wire around the windshield glass.
NOTICE:
* When separating the windshield glass, take care not to damage the paint or the interior and exterior ornaments.
* To prevent the safety pad from being scratched when removing the windshield glass, place a plastic sheet between the piano wire and safety pad.
(f) Place matchmarks on the windshield glass and vehicle body on the locations indicated in the illustration.
Text in Illustration
HINT
Matchmarks do not need to be placed if the windshield glass is not going to be reused.
(g) Using suction cups, remove the windshield glass.
NOTICE:
* Be careful not to drop the windshield glass.
* Leave as much adhesive on the vehicle body as possible when removing the windshield glass.
28. REMOVE WINDOW GLASS ADHESIVE DAM
(a) Using a scraper, remove the adhesive dam.
NOTICE:
* Be careful not to damage the windshield glass.
* Be sure to replace the adhesive dam with a new one.
29. REMOVE NO. 2 WINDSHIELD GLASS STOPPER
(a) Using a scraper, remove the 2 No. 2 stoppers.
NOTICE:
* Be careful not to damage the windshield glass.
* Be sure to replace the No. 2 stoppers with a new ones.
30. REMOVE NO. 1 WINDSHIELD GLASS STOPPER (for 2-piece Type)
(a) Remove the 2 No. 1 stoppers.
NOTICE:
Be sure to replace the No. 1 stoppers with new ones.