Installation
2ZR-FE LUBRICATION: OIL PUMP: INSTALLATION
1. INSTALL OIL PUMP ASSEMBLY
(a) Install the oil pump assembly with the 3 bolts.
Torque : 21 Nm (214 kgf-cm, 16 ft-lbf)
2. INSTALL NO. 2 OIL PAN SUB-ASSEMBLY Reassembly
3. INSTALL NO. 2 CHAIN SUB-ASSEMBLY Reassembly
4. INSTALL CRANKSHAFT TIMING GEAR OR SPROCKET Reassembly
5. INSTALL NO. 1 CHAIN VIBRATION DAMPER Reassembly
6. INSTALL CHAIN SUB-ASSEMBLY Reassembly
7. INSTALL CHAIN TENSIONER SLIPPER Reassembly
8. INSTALL NO. 2 CHAIN VIBRATION DAMPER Reassembly
9. INSTALL TIMING CHAIN OR BELT COVER OIL SEAL
(a) Using SST, tap in a new oil seal until its surface is flush with the timing gear case edge.
SST : 09223-22010
(b) Apply a light coat of MP grease to the lip of the oil seal.
NOTICE:
* Keep the lip free of foreign matter.
* Do not tap on the oil seal at an angle.
* Make sure that the oil seal edge does not stick out of the timing chain cover.
10. INSTALL TIMING CHAIN OR BELT COVER SUB-ASSEMBLY Reassembly
11. INSTALL CRANKSHAFT PULLEY Reassembly
12. INSTALL NO. 1 CHAIN TENSIONER ASSEMBLY Reassembly
13. INSTALL CYLINDER HEAD COVER SUB-ASSEMBLY Reassembly
14. INSTALL AIR TUBE ASSEMBLY Installation
15. INSTALL NO. 2 VENTILATION HOSE Installation
16. INSTALL RADIO SETTING CONDENSER Installation
17. INSTALL IGNITION COIL ASSEMBLY Installation
18. INSTALL THERMOSTAT Installation
19. INSTALL WATER INLET Installation
20. INSTALL NO. 3 WATER BY-PASS HOSE
(a) Install the No. 3 water by-pass hose with the clip.
21. INSTALL WATER INLET HOSE
(a) Install the water inlet hose with the clip.
22. INSTALL FAN BELT ADJUSTING BAR Installation
23. INSTALL GENERATOR ASSEMBLY Installation
24. INSTALL OIL LEVEL GAGE GUIDE Installation
25. INSTALL OIL LEVEL DIPSTICK
26. INSTALL INTAKE MANIFOLD Installation
27. INSTALL TRANSMISSION OIL FILLER TUBE SUB-ASSEMBLY (for Automatic Transaxle) Installation
28. INSTALL TRANSMISSION OIL LEVEL GAGE SUB-ASSEMBLY (for Automatic Transaxle)
29. INSTALL NO. 1 OIL COOLER OUTLET TUBE (for Automatic Transaxle) Installation
30. INSTALL NO. 1 OIL COOLER INLET TUBE (for Automatic Transaxle) Installation
31. INSTALL NO. 2 OIL COOLER TUBE CLAMP (for Automatic Transaxle) Installation
32. INSTALL FRONT SUSPENSION CROSSMEMBER SUB-ASSEMBLY Installation
33. INSTALL ENGINE ASSEMBLY WITH TRANSAXLE Installation
34. INSTALL FRONT AXLE ASSEMBLY LH Installation
35. INSTALL FRONT AXLE ASSEMBLY RH
HINT
The installation procedure for the RH side is the same as that for the LH side.
36. INSTALL FRONT LOWER SUSPENSION ARM SUB-ASSEMBLY LH Installation
37. INSTALL FRONT LOWER SUSPENSION ARM SUB-ASSEMBLY RH
HINT
The installation procedure for the RH side is the same as that for the LH side.
38. INSTALL FRONT STABILIZER LINK ASSEMBLY LH Installation
39. INSTALL FRONT STABILIZER LINK ASSEMBLY RH
HINT
The installation procedure for the RH side is the same as that for the LH side.
40. INSTALL TIE ROD END SUB-ASSEMBLY LH Installation
41. INSTALL TIE ROD END SUB-ASSEMBLY RH
HINT
The installation procedure for the RH side is the same as that for the LH side.
42. INSTALL SPEED SENSOR FRONT LH Installation
43. INSTALL SPEED SENSOR FRONT RH
HINT
The installation procedure for the RH side is the same as that for the LH side.
44. INSTALL FRONT AXLE SHAFT LH NUT Installation
45. INSTALL FRONT AXLE SHAFT RH NUT
HINT
The installation procedure for the RH side is the same as that for the LH side.
46. INSTALL FRONT EXHAUST PIPE ASSEMBLY Installation
47. INSTALL FRONT FLOOR BRACE CENTER Installation
48. INSTALL FRONT CONSOLE BOX Installation
49. INSTALL REAR CONSOLE BOX ASSEMBLY Installation
50. INSTALL CONSOLE BOX CARPET Installation
51. INSTALL CONSOLE BOX COVER REAR Installation
52. INSTALL CONSOLE PANEL UPPER Installation
53. INSTALL SHIFT LEVER KNOB SUB-ASSEMBLY (for Manual Transaxle) Installation
54. INSTALL NO. 1 STEERING COLUMN HOLE COVER SUB-ASSEMBLY Installation
55. INSTALL STEERING SLIDING YOKE SUB-ASSEMBLY Installation
56. INSTALL COLUMN HOLE COVER SILENCER SHEET Installation
57. INSTALL CLUTCH RELEASE CYLINDER ASSEMBLY (for Manual Transaxle) Installation
58. CONNECT FUEL TUBE SUB-ASSEMBLY Installation
59. CONNECT HEATER WATER HOSE INLET A Installation
60. CONNECT HEATER WATER HOSE OUTLET A Installation
61. CONNECT ENGINE WIRE Installation
62. INSTALL NO. 1 FUEL VAPOR FEED HOSE Installation
63. INSTALL UNION TO CHECK VALVE HOSE Installation
64. INSTALL TRANSMISSION CONTROL CABLE ASSEMBLY (for Automatic Transaxle) Installation
65. INSTALL TRANSMISSION CONTROL CABLE ASSEMBLY (for Manual Transaxle) Installation
66. INSTALL WITH PULLEY COMPRESSOR ASSEMBLY Installation
67. INSTALL RADIATOR ASSEMBLY Installation
68. INSTALL UPPER RADIATOR SUPPORT SUB-ASSEMBLY Installation
69. INSTALL UPPER RADIATOR SUPPORT ABSORBER Reassembly
70. INSTALL NO. 1 COOLER COVER Installation
71. INSTALL HOOD LOCK ASSEMBLY Installation
72. CONNECT NO. 2 OIL COOLER INLET HOSE (for Automatic Transaxle) Installation
73. CONNECT NO. 1 OIL COOLER OUTLET HOSE (for Automatic Transaxle) Installation
74. INSTALL FRONT BUMPER COVER Installation
75. CONNECT NO. 1 RADIATOR HOSE Installation
76. INSTALL NO. 2 RADIATOR HOSE Installation
77. INSTALL FAN & GENERATOR V BELT Installation
78. ADJUST FAN & GENERATOR V BELT Installation
79. INSPECT FAN & GENERATOR V BELT Installation
80. INSTALL NO. 2 CYLINDER HEAD COVER Installation
81. INSTALL BATTERY CARRIER Installation
82. INSTALL AIR CLEANER BRACKET Installation
83. INSTALL AIR CLEANER ASSEMBLY Installation
84. INSTALL OUTER COWL TOP PANEL Installation
85. INSTALL FRONT AIR SHUTTER SEAL RH Installation
86. INSTALL FRONT WIPER MOTOR AND LINK Installation
87. INSTALL COWL TOP VENTILATOR LOUVER LH Installation
88. INSTALL COWL TOP VENTILATOR LOUVER SUB-ASSEMBLY Installation
89. INSTALL HOOD TO COWL TOP SEAL Installation
90. INSTALL FRONT WIPER ARM AND BLADE ASSEMBLY LH Installation
91. INSTALL FRONT WIPER ARM AND BLADE ASSEMBLY RH Installation
92. INSTALL FRONT WIPER ARM HEAD CAP Installation
93. INSTALL BATTERY TRAY
94. INSTALL BATTERY Installation
95. ADD ENGINE COOLANT Service and Repair
96. ADD ENGINE OIL Replacement
97. INSPECT FOR FUEL LEAK
98. INSPECT FOR ENGINE OIL LEAK
99. INSPECT FOR EXHAUST GAS LEAK
100. INSPECT FOR ENGINE COOLANT LEAK Testing and Inspection
101. INSTALL ENGINE UNDER COVER RH
102. INSTALL ENGINE UNDER COVER LH
103. INSTALL FRONT WHEELS Installation
104. INSPECT IGNITION TIMING Engine
105. INSPECT ENGINE IDLING SPEED Engine
106. INSPECT CO/HC Engine
107. INSPECT FRONT WHEEL ALIGNMENT
Front Wheel Alignment
108. CHECK VSC SENSOR SIGNAL
Test Mode Procedure