Installation
2ZR-FE COOLING: WATER PUMP: INSTALLATION
1. INSTALL ENGINE WATER PUMP ASSEMBLY
(a) Install a new water pump gasket to the timing chain cover.
HINT
Make sure that the installation surfaces are clean.
(b) Install the engine water pump assembly with the 5 bolts.
Bolt length
Torque : 26 Nm (260 kgf-cm, 19 ft-lbf) (for bolt A)
Torque : 24 Nm (240 kgf-cm, 17 ft-lbf) (for bolt B)
2. INSTALL FRONT SUSPENSION CROSSMEMBER SUB-ASSEMBLY Installation
3. INSTALL ENGINE ASSEMBLY WITH TRANSAXLE Installation
4. INSTALL FRONT AXLE ASSEMBLY LH Installation
5. INSTALL FRONT AXLE ASSEMBLY RH
HINT
The installation procedure for the RH side is the same as that for the LH side.
6. INSTALL FRONT LOWER SUSPENSION ARM SUB-ASSEMBLY LH Installation
7. INSTALL FRONT LOWER SUSPENSION ARM SUB-ASSEMBLY RH
HINT
The installation procedure for the RH side is the same as that for the LH side.
8. INSTALL FRONT STABILIZER LINK ASSEMBLY LH Installation
9. INSTALL FRONT STABILIZER LINK ASSEMBLY RH
HINT
The installation procedure for the RH side is the same as that for the LH side.
10. INSTALL TIE ROD END SUB-ASSEMBLY LH Installation
11. INSTALL TIE ROD END SUB-ASSEMBLY RH
HINT
The installation procedure for the RH side is the same as that for the LH side.
12. INSTALL SPEED SENSOR FRONT LH Installation
13. INSTALL SPEED SENSOR FRONT RH
HINT
The installation procedure for the RH side is the same as that for the LH side.
14. INSTALL FRONT AXLE SHAFT LH NUT Installation
15. INSTALL FRONT AXLE SHAFT RH NUT
HINT
The installation procedure for the RH side is the same as that for the LH side.
16. INSTALL FRONT EXHAUST PIPE ASSEMBLY Installation
17. INSTALL FRONT FLOOR BRACE CENTER Installation
18. INSTALL FRONT CONSOLE BOX Installation
19. INSTALL REAR CONSOLE BOX ASSEMBLY Installation
20. INSTALL CONSOLE BOX CARPET Installation
21. INSTALL CONSOLE BOX COVER REAR Installation
22. INSTALL CONSOLE PANEL UPPER Installation
23. INSTALL SHIFT LEVER KNOB SUB-ASSEMBLY (for Manual Transaxle) Installation
24. INSTALL NO. 1 STEERING COLUMN HOLE COVER SUB-ASSEMBLY Installation
25. INSTALL STEERING SLIDING YOKE SUB-ASSEMBLY Installation
26. INSTALL COLUMN HOLE COVER SILENCER SHEET Installation
27. INSTALL CLUTCH RELEASE CYLINDER ASSEMBLY (for Manual Transaxle) Installation
28. CONNECT FUEL TUBE SUB-ASSEMBLY Installation
29. CONNECT HEATER WATER HOSE INLET A Installation
30. CONNECT HEATER WATER HOSE OUTLET A Installation
31. CONNECT ENGINE WIRE Installation
32. INSTALL NO. 1 FUEL VAPOR FEED HOSE Installation
33. INSTALL UNION TO CHECK VALVE HOSE Installation
34. INSTALL TRANSMISSION CONTROL CABLE ASSEMBLY (for Automatic Transaxle) Installation
35. INSTALL TRANSMISSION CONTROL CABLE ASSEMBLY (for Manual Transaxle) Installation
36. INSTALL WITH PULLEY COMPRESSOR ASSEMBLY Installation
37. INSTALL RADIATOR ASSEMBLY Installation
38. INSTALL UPPER RADIATOR SUPPORT SUB-ASSEMBLY Installation
39. INSTALL UPPER RADIATOR SUPPORT ABSORBER Reassembly
40. INSTALL NO. 1 COOLER COVER Installation
41. INSTALL HOOD LOCK ASSEMBLY Installation
42. CONNECT NO. 2 OIL COOLER INLET HOSE (for Automatic Transaxle) Installation
43. CONNECT NO. 1 OIL COOLER OUTLET HOSE (for Automatic Transaxle) Installation
44. INSTALL FRONT BUMPER COVER Installation
45. CONNECT NO. 1 RADIATOR HOSE Installation
46. INSTALL NO. 2 RADIATOR HOSE Installation
47. INSTALL FAN & GENERATOR V BELT Installation
48. ADJUST FAN & GENERATOR V BELT Installation
49. INSPECT FAN & GENERATOR V BELT Installation
50. INSTALL NO. 2 CYLINDER HEAD COVER Installation
51. INSTALL BATTERY CARRIER Installation
52. INSTALL AIR CLEANER BRACKET Installation
53. INSTALL AIR CLEANER ASSEMBLY Installation
54. INSTALL OUTER COWL TOP PANEL Installation
55. INSTALL FRONT AIR SHUTTER SEAL RH Installation
56. INSTALL FRONT WIPER MOTOR AND LINK Installation
57. INSTALL COWL TOP VENTILATOR LOUVER LH Installation
58. INSTALL COWL TOP VENTILATOR LOUVER SUB-ASSEMBLY Installation
59. INSTALL HOOD TO COWL TOP SEAL Installation
60. INSTALL FRONT WIPER ARM AND BLADE ASSEMBLY LH Installation
61. INSTALL FRONT WIPER ARM AND BLADE ASSEMBLY RH Installation
62. INSTALL FRONT WIPER ARM HEAD CAP Installation
63. INSTALL BATTERY TRAY
64. INSTALL BATTERY Installation
65. ADD ENGINE COOLANT Service and Repair
66. INSPECT FOR FUEL LEAK
67. INSPECT FOR EXHAUST GAS LEAK
68. INSPECT FOR ENGINE COOLANT LEAK Testing and Inspection
69. INSTALL ENGINE UNDER COVER RH
70. INSTALL ENGINE UNDER COVER LH
71. INSTALL FRONT WHEELS Installation
72. INSPECT IGNITION TIMING Engine
73. INSPECT ENGINE IDLING SPEED Engine
74. INSPECT CO/HC Engine
75. INSPECT FRONT WHEEL ALIGNMENT
Front Wheel Alignment
76. CHECK VSC SENSOR SIGNAL
Test Mode Procedure