Removal

2ZR-FE FUEL: FUEL TANK: REMOVAL

1. REMOVE NO. 1 SEAT LEG COVER Removal

2. REMOVE NO. 2 SEAT LEG COVER Removal

3. REMOVE REAR SEAT CUSHION WITH COVER PAD SUB-ASSEMBLY LH Removal

4. REMOVE REAR FLOOR SERVICE HOLE COVER Removal

5. DISCHARGE FUEL SYSTEM PRESSURE

Fuel System: Precaution

6. DISCONNECT FUEL TANK MAIN TUBE SUB-ASSEMBLY Removal

7. DISCONNECT FUEL TANK VENT HOSE Removal

8. REMOVE FUEL PUMP GAUGE RETAINER Removal

9. REMOVE FUEL SUCTION WITH PUMP AND GAUGE TUBE ASSEMBLY Removal

10. DRAIN FUEL

11. REMOVE NO. 4 FRONT FLOOR HEAT INSULATOR

(a) Remove the 2 nuts together with the insulator.

12. REMOVE NO. 1 FUEL TANK PROTECTOR

(a) Remove the bolt together with the clip and remove the No. 1 fuel tank protector.

13. DISCONNECT FUEL TANK MAIN TUBE SUB-ASSEMBLY

(a) Release the lock as shown in the illustration, then pull and remove the fuel tank main tube.

NOTICE:
* Remove any dirt and foreign matter from the clip before performing this work.
* Avoid any scratches or foreign matter on the parts when disconnecting them, as the quick connector has an O-ring that seals the plug.
* Perform this work by hand. Do not use any tools.
* Do not forcibly bend, twist or turn the nylon tube.
* Protect the disconnected parts by covering them with a plastic bag.
* If the connector and pipe are stuck, disconnect the nylon tube by turning it by hand to release them.

14. DISCONNECT FUEL TANK VENT HOSE

(a) Disconnect the fuel tank vent hose from the charcoal canister assembly.

15. DISCONNECT FUEL TANK BREATHER HOSE

(a) Release the lock as shown in the illustration, then pull and remove the fuel tank breather hose.

NOTICE:
* Remove any dirt and foreign matter from the clip before performing this work.
* Avoid any scratches or foreign matter on the parts when disconnecting, as the quick connector has an O-ring that seals the plug.
* Perform this work by hand. Do not use any tools.
* Do not forcibly bend, twist or turn the nylon tube.
* Protect the disconnected parts by covering them with a plastic bag.
* If the connector and pipe are stuck, disconnect the nylon tube by turning it by hand to release them.

16. DISCONNECT LOWER FUEL TANK FILLER PIPE SUB-ASSEMBLY

(a) Loosen the clamp and disconnect the fuel tank filler pipe.

17. REMOVE FUEL TANK ASSEMBLY

(a) Remove the 4 bolts and remove the fuel tank.

(b) Remove the fuel tank main tube from the fuel tank.