Operation CHARM: Car repair manuals for everyone.

Installation





SUSPENSION: REAR AXLE BEAM: INSTALLATION

1. TEMPORARILY TIGHTEN REAR AXLE BEAM

(a) Support the rear axle beam with a jack.

(b) Install the axle beam onto the vehicle and provisionally tighten the 2 bolts.

2. INSTALL REAR COIL SPRING LH Installation

3. INSTALL REAR COIL SPRING RH

HINT
The installation procedure for the RH side is the same as that for the LH side.

4. TEMPORARILY TIGHTEN REAR SHOCK ABSORBER LH Installation

5. TEMPORARILY TIGHTEN REAR SHOCK ABSORBER RH

HINT
The installation procedure for the RH side is the same as that for the LH side.

6. INSTALL REAR ABSORBER CAP

7. INSTALL REAR ABSORBER CAP

8. INSTALL REAR AXLE HUB AND BEARING ASSEMBLY LH Installation

9. INSTALL REAR AXLE HUB AND BEARING ASSEMBLY RH

HINT
The installation procedure for the RH side is the same as that for the LH side.

10. INSPECT REAR AXLE HUB BEARING Rear Axle Hub

11. INSTALL REAR BRAKE DRUM SUB-ASSEMBLY

12. ADJUST REAR DRUM BRAKE SHOE CLEARANCE Installation

13. INSTALL PARKING BRAKE NO. 3 CABLE ASSEMBLY

(a) Install the parking brake cable with the bolt and a new clamp.

Torque : 6.0 Nm (61 kgf-cm, 53 in-lbf)

14. INSTALL PARKING BRAKE NO. 2 CABLE ASSEMBLY

HINT
The installation procedure for the RH side is the same as that for the LH side.

15. INSTALL REAR BRAKE NO. 4 TUBE

(a) Install the brake tube onto the axle beam with the nut.

Torque : 5.0 Nm (51 kgf-cm, 44 in-lbf)

(b) Connect the flexible hose to the axle beam with a new clip.

(c) Using a union nut wrench (10 mm), separate the brake tube while holding the flexible hose with a wrench.

Torque : 15 Nm (155 kgf-cm, 11 ft-lbf)

NOTICE:
Use the formula to calculate special torque values for situations where the union nut wrench is combine with a torque wrench Service Precautions.

16. INSTALL REAR BRAKE NO. 3 TUBE

HINT
The installation procedure for the RH side is the same as that for the LH side.

17. INSTALL SKID CONTROL SENSOR WIRE Installation

18. INSTALL REAR WHEEL

Torque : 103 Nm (1050 kgf-cm, 76 ft-lbf)

19. STABILIZE SUSPENSION

(a) Lower the vehicle from the jack.

(b) Bounce the vehicle up and down several times to stabilize the suspension.

20. FULLY TIGHTEN REAR AXLE BEAM





(a) Suspend the jack on the rear axle spring seat and adjust the length of the shock absorber to the reference value.

Text in Illustration





Length of shock absorber:

220 mm (8.66 in.)

(b) Fully tighten the 2 bolts.

Torque : 90 Nm (918 kgf-cm, 67 ft-lbf)

21. FULLY TIGHTEN REAR SHOCK ABSORBER LH Installation

22. FULLY TIGHTEN REAR SHOCK ABSORBER RH

HINT
The installation procedure for the RH side is the same as that for the LH side.

23. FILL RESERVOIR WITH BRAKE FLUID Service and Repair

24. BLEED MASTER CYLINDER Service and Repair

25. BLEED BRAKE LINE Service and Repair

26. BLEED BRAKE ACTUATOR Service and Repair

27. INSPECT FLUID LEVEL IN RESERVOIR Service and Repair

28. INSPECT FOR BRAKE FLUID LEAK

29. INSPECT REAR WHEEL ALIGNMENT

Rear Wheel Alignment

30. CHECK VSC SENSOR SIGNAL

Test Mode Procedure