A/T - Governor Body Removal Procedure
83subaru1NUMBER 16-21-83
DATE 9-16-83
APPLICABILITY ALL TURBO EQUIPPED VEHICLES
SUBJECT: TURBO VEHICLE A/T GOVERNOR BODY REMOVAL
TO FACILITATE REMOVAL OF THE A/T GOVERNOR VALVE BODY ON TURBO VEHICLES, THE FOLLOWING PROCEDURE HAS BEEN DEVELOPED..
USING THESE PROCEDURES, IT IS NOT NECESSARY TO REMOVE ANY PART OF THE EXHAUST SYSTEM.
1. OPEN HOOD, REMOVE SPARE TIRE & JACK AND REMOVE THE 6 mm BOLT SECURING THE SPARE TIRE SUPPORT TO THE RIGHT SHOCK TOWER. LOOSEN THE 6 mm BOLT ON THE LEFT SIDE OF THE SUPPORT.
2. DISCONNECT THE WIRING CONNECTOR FOR THE ENGINE COMPARTMENT AMBIENT TEMPERATURE SENSOR AND RAISE THE SPARE TIRE SUPPORT BRACKET.
3. CLEAN THE A/T DIFFERENTIAL CASE IN THE AREA OF THE GOVERNOR. THEN REMOVE THE 3 BOLTS SECURING THE GOVERNOR COVER. REMOVE THE GOVERNOR COVER.
4. WHILE HOLDING THE GOVERNOR SHAFT SECURELY, REMOVE THE 2 BOLTS SECURING THE GOVERNOR VALVE TO THE GOVERNOR SHAFT, AND REMOVE THE GOVERNOR VALVE.
5. REMOVE THE GOVERNOR DRIVE SHAFT.
6. INSPECT ALL REMOVED PIECES AND REPAIR AS NECESSARY.
7. REINSTALL GOVERNOR DRIVE SHAFT INTO DIFFERENTIAL CASE.
8. RE-ATTACH THE GOVERNOR VALVE TO THE DRIVE SHAFT USING THE 2 BOLTS PREVIOUSLY REMOVED. TIGHTEN THESE BOLTS BY HAND.
9. HOLD THE GOVERNOR DRIVE SHAFT SECURELY AND TORQUE THE BOLTS TO THE PROPER TORQUE. (6.5 - 8.0 ft.lbs.).
NOTE: BE CERTAIN THAT THE GOVERNOR VALVE IS PLACED ON THE SHAFT CORRECTLY.
10. USING A NEW GASKET, REINSTALL THE GOVERNOR COVER. TORQUE THE BOLTS PROPERLY. (10-12 ft.lbs.).
11. REINSTALL THE SPARE TIRE SUPPORT, ENSURING THAT THE ENGINE COMPARTMENT AMBIENT TEMPERATURE SENSOR WIRING IS CONNECTED.
12. REPLACE THE SPARE THE & JACK AND CLOSE THE HOOD.
THE APPLICABLE OPERATION NUMBERS AND FLAT RATE TIMES FOR THIS OPERATION
ARE: 041-080 GOVERNOR ASSEMBLY R&R TURBO MODELS 0.7
041-170 GOVERNOR DRIVEN GEAR R&R TURBO MODELS 0.7