Rear

TOOL REQUIRED
^ 28099PA080 Hub Stand
^ 28099PA050 Hub Remover "REAR"
^ 28099PA060 Housing Stand "REAR"
^ 927100000 Bearing Puller "REAR"
^ 28099PA070 Oil Seal Installer "REAR"
^ 927120000 Hub Installer "REAR"

NOTE: Housing must be removed prior to this procedure.

DISASSEMBLE





1. Using hub stand and hub remover "REAR", remove hub completely from rear housing. If inner bearing race remains in the hub, remove it with a suitable tool (commercially available).
a. Be careful not to scratch polished area of hub.
b. Be sure to install inner race on the side of outer race from which it was removed.





2. Remove back plate from rear housing.
3. Using a standard screwdriver, remove outer and inner oil seals. Use new oil seals.





4. Using plier, remove snap ring.





5. Using housing stand "REAR" and bearing puller "REAR", remove bearing by pressing inner race.
a. Do not remove bearing unless damaged.
b. Do not re-use bearing after removal.
6. Remove tone wheel bolts and remove tone wheel from hub.





7. Using hub stand, press hub bolt out. Be careful not to hammer hub bolts. This may deform hub.





INSPECTION
1. Check the removed parts for wear and damage. If defective, replace with a new one.
2. If a bearing is faulty, replace it as the bearing set.
3. Be sure to replace oil seal at every overhaul.

ASSEMBLE





1. Using hub stand, press new hub bolt into place.
a. Ensure hub bolt closely contacts hub.
b. Use a 12 mm (0.42 inch) hole in the hub stand to prevent hub bolt from tilting during installation.





2. Remove foreign particles (dust, rust, etc.) from mating surfaces of hub and tone wheel, and install tone wheel to hub.
a. Ensure tone wheel closely contacts hub.
b. Be careful not to damage tone wheel teeth.





3. Clean housing interior completely. Using housing stand "REAR" and bearing, press bearing into housing.
a. Always press outer race when installing bearing.
b. Be careful not to remove plastic lock from inner race when installing bearing.
c. Charge bearing with new grease when outer race is not removed.





4. Install snap ring. Ensure snap ring fits in groove properly.





5. Using housing stand "REAR" and oil seal installer "REAR", press outer oil seal until it comes in contact with snap ring.
6. Invert both housing stand "REAR" and housing.





7. Invert both oil seal installer "REAR", using it press inner oil seal into housing until it touches bottom.
8. Apply sufficient grease to oil seal lip. Specified grease: SHELL 6459N
a. If specified grease is not available, remove bearing grease and apply Auto Rex A instead.
b. Do not mix different types of grease.





9. Install back plate to rear housing.





10. Using hub stand and hub installer "REAR", press bearing into hub.