Operation CHARM: Car repair manuals for everyone.

Disassembly and Assembly

COLLECTOR CHAMBER AND INTAKE MANIFOLD


DISASSEMBLY





1) Disconnect connectors from throttle position sensor, ignition coil, fuel injectors, idle air control solenoid valve, purge control solenoid valve and EGR solenoid valve.
2) Remove engine harness from intake manifold.
1) EGR solenoid valve
2) Throttle position sensor
3) Idle air control solenoid valve
4) Purge control solenoid valve
5) Harness band




3) Remove throttle body from collector chamber.




4) Remove fuel pipes, etc. from intake manifold.
1) Pressure regulator
2) Purge control solenoid valve
3) Fuel pipe ASSY

ASSEMBLY





1) Assemble fuel pipes, etc. to intake manifold.
1) Pressure regulator
2) Purge control solenoid valve
3) Fuel pipe ASSY




2) Assemble throttle body to collector chamber.
Tightening torque: 22 ± 2 Nm (2.2 ± 0.2 kg-m, 15.9 ± 1.4 ft. lb)


CAUTION: Replace gasket with a new one.





3) Install engine harness onto intake manifold.
4) Connect connectors to throttle position sensor, ignition coil, fuel injectors, idle air control solenoid valve, purge control solenoid valve and EGR solenoid valve.
1) EGR solenoid valve
2) Throttle position sensor
3) Idle air control solenoid valve
4) Purge control solenoid valve
5) Harness band