Installation

INSTALLATION





1) Install transmission onto engine.
(1) Gradually raise transmission with transmission jack.
(2) Engage them at splines.

CAUTION: Be careful not to strike mainshaft against clutch cover. (MT model)

2) Install transmission rear crossmember.





- MT model

Tightening torque:
T1: 69 ± 15 Nm (7.0 ± 1.5 kg-m, 51 ± 11 ft-Ib)
T2: 137 ± 20 Nm (14 ± 2 kg-m, 101 ± 14 ft-Ib)





- AT model

Tightening torque:
T1: 18 ± 5 Nm (1.8 ± 0.5 kg-m, 13.0 ± 3.6 ft-Ib)
T2: 69 ± 15 Nm (7.0 ± 1.5 kg-m, 51 ± 11 ft-Ib)





3) Take off transmission jack.
4) Tighten nuts which hold lower side of transmission to engine.

Tightening torque:
50 ± 4 Nm (5.1 ± 0.4 kg-m, 36.9 ± 2.9 ft-Ib)





5) Tighten bolt which holds right upper side of transmission to engine.

Tightening torque:
50 ± 4 Nm (5.1 ± 0.4 kg-m, 36.9 ± 2.9 ft-Ib)





6) Install torque converter to drive plate. (AT model)
(1) Tighten boils which hold torque converter to drive plate.
(2) Tighten other bolts while rotating the engine by using ST. ST 499977000 CRANK PULLEY WRENCH

CAUTION: Be careful not to drop bolts into torque converter housing.

Tightening torque:
25 ± 2 Nm (2.5 ± 0.2 kg-m, 18.1 ± 1.4 ft-Ib)

(3) Clog plug onto service hole.





(4) Install V-belt cover.





7) Remove special tools.





8) Install pitching stopper.

Tightening torque:
T1: 49 ± 5 Nm (5.0 ± 0.5 kg-m, 36.2 ± 3.6 ft-Ib)
T2: 57 ± 10 Nm (5.8 ± 1.0 kg-m, 42 ± 7 ft-Ib)





9) Install front drive shafts into transmission.
(1) Lift-up the vehicle.
(2) Install front drive shaft into transmission.
(3) Drive spring pin into chamfered hole of drive shaft.

CAUTION: Always use a new spring pin.





(4) Install ball joints of lower arm into knuckle arm of housing, and tighten installing bolts.

Tightening torque:
49 ± 10 Nm (5.0 ± 1.0 kg-m, 36 ± 7 ft-Ib)





10) Install stabilizer clamps onto front crossmember.

Tightening torque:
25 ± 4 Nm (2.5 ± 0.4 kg-m, 18.1 ± 2.9 ft-Ib)





11) Install gear shift rod and stay. (MT model)
(1) Install gear shift rod onto transmission.
(2) Install stay onto transmission.
(3) Install spring.





12) Install shift selector cable onto selector lever. (AT model)
(1) Install selector cable into selector lever.
(2) Install cable bracket onto body.

NOTE: Tighten selector cable adjusting and lock nut after checking selector lever operation [step. 24)].





13) Install ATF level gauge guide, and ATF cooler hoses onto pipe. (AT model)





14) Install propeller shaft. (AWD model)
(1) Install propeller shaft into transmission.
(2) Tighten bolts which install propeller shaft onto companion flange of rear differential.

Tightening torque:
31 ± 8 Nm (3.2 ± 0.8 kg-m, 23.1 ± 5.8 ft-Ib)





(3) Install center bearing bracket on body.

Tightening torque:
52 ± 5 Nm (5.3 ± 0.5 kg-m, 38.3 ± 3.6 ft-Ib)





15) Install exhaust system.
(1) Install heat shield cover. (AWD model)





(2) Install rear exhaust pipe to muffler. (AWD model)

Tightening torque:
48 ± 9 Nm (4.9 ± 0.9 kg-m, 35.4 ± 6.5 ft-Ib)





(3) Install hanger bracket on right side of transmission. (AWD model)





(4) Install front exhaust pipe onto engine.

Tightening torque:
30 ± 5 Nm (3.1 ± 0.5 kg-m, 22.4 ± 3.6 ft-Ib)





(5) Install center exhaust pipe to rear exhaust pipe.

Tightening torque:
18 ± 5 Nm (1.8 ± 0.5 kg-m, 13.0 ± 3.6 ft-Ib)





(6) Tighten bolt which installs center exhaust pipe to hanger bracket.

Tightening torque:
30 ± 5 Nm (3.1 ± 0.5 kg-m, 22.4 ± 3.6 ft-Ib)





(7) Connect connector to rear oxygen sensor.





16) Install transmission connector holder bracket.





17) Install ATF level gauge. (AT model)
18) Connect connectors and cables.
(1) Connect the following connectors.
- Transmission harness connectors
- Transmission ground terminal
- Front oxygen sensor connector
- Vehicle speed sensor 2
- Neutral position switch connector (MT model)
- Back-up light switch connector (MT model)
(2) Connect the following cables.
- Cruise control cable
(With cruise control model)
- Clutch cable





19) Install starter.
(1) Install starter onto transmission case and connect connectors and terminals.
(2) Tighten bolt and nut which install starter onto transmission.

Tightening torque:
40 ± 4 Nm (4.1 ± 0.4 kg-m, 29.7 ± 2.9 ft-lb)





20) Install air intake duct.
21) Connect battery ground cable.
22) Fill ATF. (AT model)
23) Check selector lever operation. (AT model)
24) Take off vehicle from lift arms.
25) Check the vehicle on road tester. (AT model)