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Electrical/Brakes - Mercury Switch Disposal

NUMBER: 11-74-05

DATE: 05/24/05

APPLICABILITY:
1990-1995MY Subaru Legacy
1993-1996MY Subaru Impreza

SUBJECT:
Mercury-Added Part Removal From End-of-Life Vehicles

INTRODUCTION

Environmental laws in some states require vehicle dismantlers, recyclers or scrap recycling facilities to remove certain mercury switches during vehicle "end-of-life" processing. This Bulletin provides instructions for the identification, removal and proper disposal of mercury switches found on a limited number of older Subaru vehicles. Some state requirements may also include provisions for automobile manufacturers to develop a mercury switch removal collection program for end-of-life vehicles, which have been sent to a vehicle recycler or a scrap recycling facilities.

Mercury is considered a harmful substance. If not removed from vehicles properly; it can pollute the environment and endanger your health.

A mercury switch is defined as a part containing a mercury-added capsule or "bullet" that is part of a convenience light switch assembly or part of an anti-lock braking system (ABS) installed in a vehicle.

AFFECTED VEHICLES

A small number of older Subaru Legacy and Impreza vehicles equipped with F4WD or AWD manual transmission and ABS were built with an ABS G-sensor that contains two mercury-capsules. Convenience light switches used on Subaru vehicles do not contain mercury.

The affected Subaru model-lines containing the ABS-G-sensor are listed below:

^ 1990-1995 Subaru Legacy models equipped with a Full-Time 4WD or All-Wheel-Drive manual transmission (5 MT) with optional ABS.

^ 1993-1996 Subaru Impreza models equipped with a Full-Time 4WD or All-Wheel-Drive manual transmission (5 MT) with optional ABS.

REMOVAL PROCEDURE

Switch Location & Removal

Warning:
Use extreme care when removing parts containing mercury. It can accumulate in your body and may cause severe illness or in some cases death.

The ABS G-sensor switch is located on the right front wheel apron.





^ Disconnect the wire harness connector from the switch and mounting hardware (two screws).

^ The mercury containing capsules must remain within the ABS G-sensor until proper disposal. If the capsule is accidentally broken causing the mercury to be released, immediately contact your local, state, and/or federal authorities for proper clean-up procedures in handling hazardous waste.

Mercury Storage

Important:
Do not disassemble the ABS G-sensor assembly.

Please place a tag on the removed switch. The tag should include the following information:

1) The words: "Subaru mercury switch collection".

2) Your company name.

3) Vehicles 17 digit VIN.

4) Date of removal.

Place the removed part assembly in a properly marked "Universal Waste" collection container. This container must be covered and kept in a secure dry disposal storage area until pick-up by an authorized recovery facility.





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