Operation CHARM: Car repair manuals for everyone.

Assembly

2500 cc AND OUTBACK (STEP ROOF) MODEL
1) Clean caliper body interior using brake fluid.
2) Apply a coat of brake fluid to piston seal and fit piston seal in groove on caliper body.
3) Apply a coat of brake fluid to the entire inner surface of cylinder and outer surface of piston.





4) Insert piston into cylinder.

CAUTION: Do not force piston into cylinder.





5) Apply a coat of specified grease to boot and fit in groove on ends of cylinder and piston.

Grease:
NIGLUBE RX-2 (Part No.003606000)


To facilitate installation, fit boot starting with piston end.
6) Install boot ring. Be careful not scratch boot.








7) Apply a coat of specified grease to guide pin, outer surface, sleeve outer surface, cylinder inner surface, and boot grooves.

Grease:
NIGLUBE RX-2 (Part No.003606000)


8) Install guide pin boots on caliper body.
9) Install lock pin boots on caliper body and insert lock pin sleeve into place.