Operation CHARM: Car repair manuals for everyone.

2. Cylinder Block

2. CYLINDER BLOCK





1) Install ST to cylinder block, then install crankshaft bearings. ST 499817000 ENGINE STAND

CAUTION: Remove oil the mating surface of bearing and cylinder block before installation. Also apply a coat of engine oil to crankshaft pins.

2) Position crankshaft on the #2 and #4 cylinder block. Tightening torque:
T1: 25 ± 2 Nm (2.5 ± 0.2 kg-m, 18.1 ± 1.4 ft-lb)
T2: 47 ± 3 Nm (4.8 ± 0.3 kg-m, 34.7 ± 2.2 ft-lb)





3) Apply fluid packing to the mating surface of #1 and #3 cylinder block, and position it on #2 and #4 cylinder block.

Fluid packing:
THREE BOND 1215 or equivalent


CAUTION: Do not allow fluid packing to jut into 0-ring grooves, oil passages, bearing grooves1 etc.





4) Temporarily tighten 10 mm cylinder block connecting bolts in numerical order shown in Figure.
5) Tighten 10 mm cylinder block connecting bolts in numerical order.

Tightening torque:
47 ± 3 Nm (4.8 ± 0.3 kg-m, 34.7 ± 2.2 ft-lb)






6) Tighten 8 mm and 6 mm cylinder block connecting bolts in numerical order shown in Figure.

Tightening torque:
(1) - (7) : 25 ± 2 Nm (2.5 ± 0.2 kg-m, 18.1 ± 1.4 ft-lb)
(8) : 6.4 Nm (0.65 kg-m, 4.7 ft-lb)






7) Install rear oil seal by using ST1 and ST2.

ST1 499597100 OIL SEAL GUIDE
ST2 499587200 OIL SEAL INSTALLER