Operation CHARM: Car repair manuals for everyone.

A: Disassembly

A: DISASSEMBLY





1) Loosen lock nut using ST1 and ST2.

ST1 499987100 or 499987003 or 899984103 SOCKET WRENCH (35)
ST2 899884100 HOLDER

NOTE: Remove caulking before taking off lock nut.





2) Remove 5th driven gear using a press. ST 498077000 5TH DRIVEN GEAR REMOVER





3) Remove woodruff key.
4) Remove roller bearing (29 x 74 x 38) and 3rd-4th driven gear using ST1 and ST2.

ST1 899714110 REMOVER
ST2 499757002 SNAP RING PRESS





5) Remove 2nd driven gear assembly.
6) Remove 3rd-4th driven gear key.
7) Remove 1st driven gear, 2nd gear bushing, and gear & hub assembly using ST1 and ST2.
Replace gear and hub if necessary. Do not attempt to disassemble if at all possible because they must engage at a specified point. If they have to be disassembled, mark the engaging point beforehand.

ST1 499757002 SNAP RING PRESS
ST2 899714110 REMOVER





8) Remove 1st gear bushing, 1st driven gear thrust plate, and roller bearing (41 x 71 x 23) using ST and press. ST 498517000 REPLACER

CAUTION: Replace roller bearing (41 x 71 x 23) with a new one if this disassembly is performed.