B: Assembly

B: ASSEMBLY





1) Assemble gear and hub assembly.

NOTE:
- Use new gear and hub assembly, if gear or hub have been replaced.
- Position open ends of springs 1200 apart.





2) Assemble sleeve and hub assembly.

NOTE: Make sure bent sections of springs on both sides are kept 180° apart and hooked at hub's holes.





3) Drive roller bearing onto drive pinion shaft and 1st driven gear thrust washer (1) using ST1 and ST2.

ST1 499877000 INSTALLER
ST2 499277100 INSTALLER

CAUTION: Use new roller bearing, 1st gear thrust washer.





4) Install 1st-2nd driven gear bushing (1) onto drive pinion shaft.

NOTE: Bushing may be installed with either side up.

ST1 499877000 INSTALLER
ST2 499277100 INSTALLER





5) Measure outside diameter of 1st driven gear bushing to determine suitable 1st driven gear.





6) Install 1st driven gear, 1st-2nd balk ring and gear and hub assembly (already assembled in previous step) to drive pinion shaft by hand.

NOTE: Align ring groove with insert.





7) Install 1st-2nd driven gear bushing (1) to drive pinion shaft using ST1 and ST2.

ST1 499877000 INSTALLER
ST2 499277100 INSTALLER





8) Install 2nd driven gear (1) and 1st-2nd balk ring to drive pinion shaft by hand.
9) Install key into the groove on drive pinion shaft and install 3rd - 4th driven gear.

NOTE: Ball bearing may be installed without using the tool. There should be no problem. ST 499877000 INSTALLER