Operation CHARM: Car repair manuals for everyone.

Assembly

ASSEMBLY
1) Clean caliper body interior using brake fluid.
2) Apply a coat of brake fluid to piston seal and fit piston seal in groove on caliper body.
3) Apply a coat of brake fluid to the entire inner surface of cylinder and outer surface of piston.
4) Apply a coat of specified grease to boot and fit in groove on ends of cylinder and install piston boot onto cylinder.

Grease:
NIGLUBE RX-2 (Part No.003606000)






5) Insert piston into cylinder.

CAUTION: Do not force piston into cylinder.





6) Position boot in grooves on cylinder and piston.





7) Apply a coat of specified grease to guide pin, outer surface, sleeve outer surface, cylinder inner surface, and boot grooves.

Grease:
NIGLUBE RX-2 (Part No.003606000)


8) Install guide pin boots on caliper body.





9) Install lock pin boots on caliper body and insert lock pin sleeve into place.