Flywheel: Service and Repair
REMOVAL1. Install Special Tool (ST) on flywheel.
ST 498497100 Crankshaft Stopper, or equivalent.
2. Remove clutch cover and clutch disc.
CAUTION:
- Take care not to allow oil on the clutch disc facing.
- Do not disassemble either clutch cover or clutch disc.
3. Remove flywheel.
INSTALLATION
1. Install flywheel.
2. Install Special Tool (ST), and tighten the flywheel attaching bolts to the specified torque.
ST 498497100 Crankshaft Stopper, or equivalent.
Tightening torque:
72 +/- 3 Nm (52.8 +/- 2.2 ft. lbs.).
NOTE: Tighten flywheel installing bolts gradually. Each bolt should be tightened to the specified torque in a crisscross fashion.
3. Insert ST into the clutch disc and install them on the flywheel by inserting the ST end into the pilot bearing.
ST 499747100 Clutch Disc Guide, or equivalent.
4. Install clutch cover on flywheel and tighten bolts to the specified torque.
NOTE:
- When installing the clutch cover on the flywheel, position the clutch cover so that there is a gap of 120° or more between "0" marks on the flywheel and clutch cover. ("0" marks indicate the directions of residual unbalance.)
- Note the front and rear of the clutch disc when installing.
- Tighten clutch cover installing bolts gradually. Each bolt should be tightened to the specified torque in a crisscross fashion.
Tightening torque:
15.7 +/- 1.5 Nm (11.61 +/- 1.1 ft. lbs.).
5. Remove ST.
ST 499747100 Clutch Disc Guide, or equivalent.