Operation CHARM: Car repair manuals for everyone.

Installation

INSTALLATION
1) Install PHV onto side frame.

Tightening torque:
18 ± 5 Nm (1.8 ± 0.5 kg-m, 13.0 ± 3.6 ft-Ib.)


2) Connect brake pipes to PHV.

Tightening torque:
15 +3/-2 Nm (1.5 +0.3/-0.2 kg-m, 10.8 +2.2/-1.4 ft-Ib.)


CAUTION: Confirm that brake pipes are not deformed and/or damaged. Replace them with new ones if necessary.

3) Install PHV cable to PHV stay.

CAUTION: If cable clamp (and clips) is damaged, replace it with a new one.

4) Connect PHV cable with clips.

NOTE: Avoid sharp bending of PHV cable as it may cause break- age.

5) Install PHV cable onto cable bracket on engine.
6) Apply grease to the following points.
- Hook portion of return spring
- Cable end portion of lever

Grease:
SUNLIGHT 2 (Part No.003602010)


7) Be sure to bleed air from the system.

CAUTION: After replacing PHV cable or clutch cable with new one, operate clutch pedal about 30 times as a running-in operation prior to adjustment.