Operation CHARM: Car repair manuals for everyone.

Disassembly and Assembly

INTAKE MANIFOLD

DISASSEMBLY





1) Disconnect engine ground terminal from intake manifold.





2) Disconnect connectors from throttle position sensor, ignition coil, fuel injector, idle air control solenoid valve.
3) Remove engine harness from intake manifold.
1) EGR solenoid valve
2) Throttle position sensor
3) Idle air control solenoid valve
4) Purge control solenoid valve
5) Harness band





4) Remove throttle body from intake manifold.





5) Remove fuel pipes, etc. from intake manifold.





6) Remove fuel pipes, etc from intake manifold.
1) Pressure regulator
2) Fuel pipe ASSY
7) Remove EGR solenoid valve and purge control solenoid valve.

ASSEMBLY





1) Install EGR solenoid valve and purge control solenoid valve.
2) Assemble fuel pipes, etc. to intake manifold.
1) Pressure regulator
2) Fuel pipe ASSY





3) Assemble throttle body to intake manifold

Tightening torque: 22 ± 2 N.m (2.2 ± 0.2 kg-m, 4.7 ± 0.4 ft. lb)

CAUTION: Replace gasket with a new one.





4) Install idle air control solenoid valve to intake manifold.

Tightening torque: 6.4 ± 0.5 Nm (0.65 ± 0.05 kg-m, 4.7 ± 0.4 ft. lb)

CAUTION: Replace gasket with a new one.





5) Install engine harness onto intake manifold.
6) Connect connectors to throttle position sensor, ignition coil, fuel injectors, idle air control solenoid valve, purge control solenoid valve and EGR solenoid valve.
1) EGR solenoid valve
2) Throttle position sensor
3) Idle air control solenoid valve
4) Purge control solenoid valve
5) Harness band





7) Connect engine ground terminal to intake manifold.