Operation CHARM: Car repair manuals for everyone.

Crankshaft, Engine

Bend Limit 0.035 mm (0.0014 inch)
Crank Pin and Crank Journal:
Out Of Roundness 0.020 mm (0.0008 inch) Or Less
Grinding Limit 0.25 mm (0.0098 inch)
Crank Pin Outer Diameter:
Standard 47.984 - 48.000 mm (1.8891 - 1.8898 inch)
0.03 mm (0.0012 inch):
Undersize 47.954 - 47.970 mm (1.8879 - 1.8886 inch)
0.05 mm (0.0020 inch):
Undersize 47.934 - 47.950 mm (1.8872 - 1.8878 inch)
0.25 mm (0.0098 inch)
Undersize 47.734 - 47.750 mm (1.8793 - 1.8799 inch)
Crankshaft Journal Outer Diameter:
No.1 And No.5:
Standard 59.992 - 60.008 mm (2.3619 - 2.3625 inch)
0.03 mm (0.0012 inch):
Undersize 59.962 - 59.978 mm (2.3607 - 2.3613 inch)
0.05 mm (0.0020 inch):
Undersize 59.942 - 59.958 mm (2.3599 - 2.3605 inch)
0.25 mm (0.0098 inch):
Undersize 59.742 - 59.758 mm (2.3520 - 2.3527 inch)
No.2, No.3, And No.4:
Standard 59.992 - 60.008 mm (2.3619 - 2.3625 inch)
0.03 mm (0.0012 inch):
Undersize 59.962 - 59.978 mm (2.3607 - 2.3613 inch)
0.05 mm (0.0020 inch):
Undersize 59.942 - 59.958 mm (2.3599 - 2.3605 inch)
0.25 mm (0.0098 inch):
Undersize 59.742 - 59.758 mm (2.3520 - 2.3527 inch)
Thrust Clearance:
Standard 0.030 - 0.115 mm (0.0012 - 0.0045 inch)
Limit 0.25 mm (0.0098 inch)
Oil Clearance:
Standard:
No.1 And No.5 0.003 - 0.030 mm (0.0001 - 0.0012 inch)
No.2, No.3 And No.4 0.010 - 0.033 mm (0.0004 - 0.0013 inch)
Limit:
No.1, No.3 And No.5 0.040 mm (0.0016 inch)
No.2 And No.4 0.045 mm (0.0018 inch)