Disassembly

VALVE ASSEMBLY





1) Loosen two bolts securing valve assembly.





2) Carefully draw out input shaft and remove valve assembly.





3) Draw out pinion and valve assembly from valve housing, as necessary, using pipe of l.D. 44 to 46 mm (1.73 to 1.81 in) and a press.

Rack Assembly





1) Slide mounting rubber to expose slit.





2) Rotate rack stopper in the direction of arrow using ST until the end of circlip comes out of stopper, then rotate it in the opposite direction, and pull out circlip. ST 926340001 WRENCH





NOTE: If ST is used, grind area (shown in figure) by 1 mm (0.04 in) in advance. ST 926340000 WRENCH





3) Pull rack assembly from cylinder side, and draw out rack bushing and rack stopper together with rack assembly.

CAUTION: Be careful not to contact rack to inner wall of cylinder when drawing out. Any scratch on cylinder inner wall will cause oil leakage.

4) Remove rack bushing and rack stopper from rack assembly.

CAUTION: Do not reuse removed rack bushing and circlip.