Operation CHARM: Car repair manuals for everyone.

Extension Section

NOTE: When installing new oil seal into extension case, press it with Special Tool (ST).

ST 498057300 Installer or equivalent.

1. Install the filter in the extension case.

NOTE: Pay attention to the orientation of the filter.





2. Install the transfer clutch valve assembly, transfer pipe, and the stay then secure with five bolts.
Tightening Torque: 8 +/-1 Nm (5.8 +/-0.7 ft. lbs.).

CAUTION:
- Be sure to tighten the going lead with one of these bolts.
- Be sure to use a new gasket.





3. Install the transfer clutch assembly to the case.

CAUTION: Be careful not to damage the seal rings.

NOTE: Insert the clutch assembly fully into position until the bearing shoulder bottoms.