M/T Technical Data

MANUAL TRANSMISSION AND DIFFERENTIAL

TRANSMISSION CASE ASSEMBLY








Drive Pinion Shim Adjustment
Hypoid Gear:
Backlash 0.13 - 0.18 mm (0.0051 - 0.0071 inch)

DRIVE PINION ASSEMBLY











Preload Adjustment of Thrust Bearing:
Starting Torque 0.3 - 0.8 Nm (0.2 - 0.6 ft. lbs.)

REVERSE IDLER GEAR








Adjustment of Reverse Idler Gear Position:
Reverse Idler Gear to Transmission Case (LH):
Side Clearance 6.0 - 7.5 mm (0.236 - 0.295 inch)

NOTE: After installing a suitable reverse shifter lever, adjust reverse idler gear to transmission case wall clearance to within 0 - 0.5 mm (0 to 0.020 inch) using washers.

SHIFTER FORK AND ROD











Shifter Rod End Clearance:
1st-2nd - 3rd-4th 0.4 - 1.4 mm (0.016 - 0.055 inch)
3rd-4th - 5th 0.5 - 1.3 mm (0.020 - 0.051 inch)












TRANSFER CASE

EXTENSION HOUSING








Thrust Washer (52 x 61 x t) to Ball Bearing:
Side Clearance 0.05 - 0.30 mm (0.0020 - 0.0118 inch)
Thrust Washer to Center Differential:
Side Clearance 0.15 - 0.35 mm (0.0059 - 0.0138 inch)

FRONT DIFFERENTIAL
Bevel Gear to:
Pinion Backlash 0.13 - 0.18 mm (0.0051 - 0.0071 inch)
Thrust Washer to Center Differential:
Side Clearance 0.15 - 0.35 mm (0.0059 - 0.0138 inch)

FRONT DIFFERENTIAL








Bevel Gear to Pinion
Backlash 0.13 - 0.18 mm (0.0051 - 0.0071 inch)
Pinion Shaft to Axle Drive Shaft:
Clearance 0 - 0.2 mm (0 - 0.008 inch)