Operation CHARM: Car repair manuals for everyone.

Except California

DISASSEMBLY




1. Remove engine ground terminal from intake manifold.
2. Disconnect connector from ignition coil and ignitor assembly.




3. Remove ignition coil and ignitor assembly.




4. Disconnect connectors from throttle position sensor (A) and idle air control solenoid valve (B).




5. Remove throttle body.
6. Disconnect connectors from fuel injectors, and purge control solenoid valve.
7. Remove harness bands which hold engine harness onto intake manifold.




8. Remove engine harness from intake manifold.




9. Remove purge control solenoid valve.




10. Remove bolts which install injector pipe on intake manifold.




11. Remove fuel injectors.

CAUTION: Replace O-rings and insulators with new ones.




12. Loosen clamp which holds front left side fuel hose to injector pipe.




13. Remove bolts which hold fuel pipes on the left side of intake manifold.




14. Remove two bolts which install fuel pipes on intake manifold.




15. Remove fuel injector pipe.




16. Remove fuel pipes, etc. from intake manifold.

ASSEMBLY




1. Assemble fuel pipes, etc. to intake manifold.




2. Install fuel injector pipe.




3. Tighten two bolts which install fuel pipes on intake manifold.




4. Tighten two bolts which install fuel pipes on the left side of intake manifold.




5. Connect left side fuel hose to injector pipe, and tighten clamp screw.




6. Install fuel injectors.

CAUTION: Always use new O-rings and insulators.




7. Tighten bolts which install injector pipe on intake manifold.

Tightening torque:
3.4 ± 0.5 Nm (0.35 ± 0.05 kg.m, 2.5 ± 0.4 ft.lb)




8. Install purge control solenoid valve.
9. Install engine harness onto intake manifold.
10. Connect connectors to fuel injectors and purge control solenoid valve.




11. Hold engine harness by harness bands.




12. Assemble throttle body to intake manifold.

CAUTION: Replace gasket with a new one.

Tightening torque:
22 ± 2 Nm (2.2 ± 0.2 kg.m, 15.9 ± 1.4 ft.lb)




13. Connect connectors to throttle position sensor (A) and idle air control solenoid valve (B).
14. Install ignition coil and ignitor assembly.




15. Connect connector to ignition coil and ignitor assembly.




16. Install engine ground terminal to intake manifold.

Tightening torque:
19 ± 1.5 Nm (1.9 ± 0.15 kg.m, 13.7 ± 1.1 ft.lb)