Except California
REMOVAL1. Release fuel pressure.
2. Open fuel flap lid, and remove fuel filler cap.
3. Disconnect battery ground cable.
4. Disconnect connector from mass air flow sensor.
5. Loosen clamp which connects air intake chamber to throttle body.
6. Remove two clips of air cleaner upper cover.
7. Remove bolts which install air intake chamber on stays.
8. Disconnect blow-by hose from air intake chamber.
9. Remove air intake duct, air cleaner upper cover and air intake chamber as a unit.
10. Remove air cleaner element.
11. Disconnect accelerator cable (A).
12. Disconnect cruise control cable (B). (With cruise control model)
13. Disconnect vacuum hoses from pressure sources switching solenoid valve.
14. Remove power steering pump from bracket.
1. Remove V-belt cover.
2. Loosen lock bolt and slider bolt, and remove power steering pump drive V-belt.
3. Remove bolts which secure power steering pipe brackets to intake manifold.
NOTE: Do not disconnect power steering hose.
4. Remove bolts which install power steering pump to bracket.
5. Remove bolt which holds power steering fluid tank bracket onto cylinder block.
6. Place power steering pump on the right side wheel apron.
15. Remove fuel pipe protector LH. (LHD model only)
16. Remove fuel pipe protector RH. (RHD model only)
17. Disconnect spark plug cords from ignition coil and ignitor assembly.
18. Disconnect PCV hose (A) and pressure regulator vacuum hose (B) from intake manifold.
19. Disconnect vacuum hose (C) to cruise control diaphragm. (With cruise control models)
20. Disconnect engine coolant hose from throttle body.
21. Disconnect brake booster hose.
22. Remove air intake chamber stay RH, engine harness bracket from transmission housing, and disconnect engine harness connectors from bulkhead harness connectors.
23. Disconnect connectors from engine coolant temperature sensor (A) and thermometer (B).
24. Disconnect knock sensor connector.
25. Disconnect connector from camshaft position sensor.
26. Disconnect connector from crankshaft position sensor.
27. Disconnect connector from oil pressure switch.
28. Disconnect fuel hoses from fuel pipes.
WARNING: Catch fuel from hoses in a container.
29. Remove bolts which hold intake manifold onto cylinder heads.
30. Remove intake manifold.
INSTALLATION
1. Install intake manifold onto cylinder heads.
CAUTION: Always use new gaskets.
Tightening torque:
25 ± 2 Nm (2.5 ± 0.2 kg.m, 18.1 ± 1.4 ft.lb)
2. Connect fuel hoses.
3. Connect connector to oil pressure switch.
4. Connect connector to crankshaft position sensor.
5. Connect connector to camshaft position sensor.
6. Connect knock sensor connector.
7. Connect connectors to engine coolant temperature sensor (A) and thermometer (B).
8. Install air intake chamber stay RH and engine harness bracket, and connect engine harness connectors to bulkhead connectors.
9. Connect brake booster hose.
10. Connect engine coolant hose to throttle body.
11. Connect PCV hose (A) and vacuum hose (B) to intake manifold.
12. Connect spark plug cords to ignition coil and ignitor assembly.
13. Install fuel pipe protector LH. (LHD model)
14. Install fuel pipe protector RH. (RHD model)
15. Install power steering pump on bracket.
1. Install power steering pump on bracket, and tighten bolts.
Tightening torque:
20.1 ± 2.5 Nm (2.05 ± 0.25 kg.m, 14.8 ± 1.8 ft.lb)
2. Install power steering pipe brackets on the right side of intake manifold.
3. Install power steering pump drive V-belt.
4. Adjust V-belt.
5. Install V-belt covers.
16. Connect accelerator cable.
17. Install air cleaner element.
18. Install air cleaner upper cover, air intake duct and air intake chamber as a unit.
CAUTION: Before installing air cleaner upper cover, align holes with protruding portions of air cleaner lower case, then secure upper cover to lower case.
19. Tighten bolts which install air intake chamber to stays.
Tightening torque:
4.9 ± 0.5 Nm (0.5 ± 0.05 kg.m, 3.6 ± 0.4 ft.lb)
20. Connect connector to mass air flow sensor.
21. Connect connector to fuel pump.
22. Install fuel filler cap.
23. Connect battery ground cable.