Removal

TIMING BELT





A: REMOVAL

1. CRANKSHAFT PULLEY AND BELT COVER





1) Remove V-belt cover, V-belt and air conditioning compressor drive belt tensioner.





2) remove pulley bolt. To lock crankshaft, use ST. 499977100.
3) Remove crankshaft pulley.





4) Remove left-hand belt cover.





5) Remove right-hand belt cover.





6) Remove front belt cover.





2. TIMING BELT








1) Remove timing belt guide (MT vehicle only)
2) If alignment mark and/or arrow mark (which indicates rotation direction) on timing belt fade away, put new marks before removing timing belt as follows:





(a) Turn crankshaft using ST, and align alignment marks on crankshaft sprocket, left-hand intake camshaft sprocket, left-hand exhaust camshaft sprocket, right-hand intake camshaft sprocket and right hand exhaust camshaft sprocket with notches of belt cover and cylinder block. ST 499987500 CRANKSHAFT SOCKET











(b) Using white paint, put alignment and/or arrow marks on timing belts in relation to the sprockets.
Z1: 54.5 tooth length
Z2: 51 tooth length
Z3: 28 tooth length





3) Remove belt idler.





4) Remove timing belt.

WARNING: AFTER TIMING BELT HAS BEEN REMOVED, NEVER ROTATE INTAKE AND EXHAUST, CAMSHAFT SPROCKET. IF CAMSHAFT SPROCKET IS ROTATED, THE INTAKE AND EXHAUST VALVE HEADS STRIKE TOGETHER AND VALVE STEMS ARE BENT.





3. BELT IDLER AND AUTOMATIC BELT TENSION ADJUSTER ASSEMBLY





1) Remove belt idler.





2) Remove belt idler No.2.





3) Remove automatic belt tension adjuster assembly.





4. SPROCKET





1) Remove left-hand intake camshaft sprocket.
2) Remove left-hand exhaust camshaft sprocket.
3) Remove right-hand intake camshaft sprocket.
4) Remove right-hand exhaust camshaft sprocket.
ST 499207300 CAMSHAFT SPROCKET WRENCH





5) Remove crankshaft sprocket.





6) Remove tensioner bracket.





7) Remove left-hand belt cover No.2.





8) Remove right-hand belt cover No.2.