Assembly

1. Install fuel pipe assembly and pressure regulator, etc.to intake manifold.




2. Tighten bolt which installs fuel pipes on intake manifold.

Tightening torque:
4.9 ± 0.5 N.m (0.5 ± 0.05 kg.m, 3.6 ± 0.4 ft.lb)




3. Connect right side fuel hose to injector pipe, and tighten clamp screw.




4. Install fuel injector pipe.




5. Connect left side fuel hose to injector pipe, and tighten clamp screw.




6. Connect air assist hoses.

7. Install fuel injectors.






CAUTION: Always use new O-rings.






NOTE: Do not forget to install the fuel injector securing clip.




8. Tighten two bolts which install fuel injector pipe on intake manifold.

Tightening torque:
3.4 ± 0.5 N.m (0.35 ± 0.05 kg.m, 2.5 ± 0.4 ft.lb)




9. Tighten bolt which installs injector pipe on intake manifold.

Tightening torque:
4.9 ± 0.5 N.m (0.5 ± 0.05 kg.m, 3.6 ± 0.4 ft.lb)




10. Tighten Two bolts which install fuel pipes on the left side of intake manifold.

Tightening torque:
4.9 ± 0.5 N.m (0.5 ± 0.05 kg.m, 3.5 ± 0.4 ft.lb)




11. Tighten bolt which install injector pipe on intake manifold.

Tightening torque:
4.9 ± 0.5 N.m (0.5 ± 0.05 kg.m, 3.5 ± 0.4 ft.lb)




12. Install purge control solenoid valve.




13. Connect hoses to purge control solenoid valve.

CAUTION: Carefully connect the evaporation hoses.

14. Install engine harness onto intake manifold.
15. Connect connectors to fuel injectors and purge control solenoid valve.




16. Hold engine harness by harness band (*)




17. Connect pressure regulator vacuum hose to intake manifold.




18. Install air assist injector solenoid valve to bracket.

Tightening torque:
16 ± 1.5 N.m (1.6 ± 0.15 kg.m, 11.6 ± 1.1 ft.lb)




19. Connect air by-pass hoses to air assist solenoid valve.
20. Connect connector to air assist solenoid valve.




21. Install throttle body to intake manifold.

CAUTION: Replace gasket with a new one.

Tightening torque:
22 ±2 N.m (2.2 ± 0.2 kg.m, 15.9 ± 1.4 ft.lb)




22. Connect connector to throttle position sensor and idle air control solenoid valve.




23. Connect air by-pass hose to throttle body.




24. Install intake air temperature and pressure sensor.

Tightening torque:
2.0 ± 0.4 N.m (0.2 ± 0.04 kg.m, 1.4 ± 0.3 ft.lb)




CAUTION: Replace O-ring with new one.

25. Connect connector to intake air temperature and pressure sensor.




26. Install ignition coil and ignitor assembly.
27. Connect connector to ignition coil and ignitor assembly.




28. Install engine ground terminal to intake manifold.