7. External Parts
7. External Parts
1. Using ST, install ATE filter to transmission case.
Calculate ATE filter torque specifications using the following formula.
T2 = L2/(L1 + L2) x T1
T1: 14 ± 2 Nm (1.4 ± 0.2 kg-m, 10.1 ± 1.4 ft. lbs.)
[Required torque setting]
T2: Tightening torque
L1: ST length 0.078 mm (3.07 inch)
L2: Torque wrench length
Caution: Align ST with torque wrench while tightening AFT filter.
ST 498545400 OIL FILTER WRENCH
2. Adjustment of inhibitor switch
1. With the select lever set to "N" adjust the inhibitor switch so that the hole of range select lever is aligned with the inhibitor switch hole with ST.
Note: Ensure that gauge moves properly.
ST 499267300 STOPPER PIN
2. With hole aligned, tighten three bolts to secure the inhibitor switch.
Tightening torque: 3.4 ± 0.5 Nm (0.35 ± O.05 kg-m, 2.5 ± 0.4 ft. lbs.)
3. Install air breather hose.
4. Clip the following cords and harness.
5. Install the oil cooler outlet pipe.
Caution: Be sure to use a new aluminum washer.
Tightening torque: 34 ± 3 Nm(3.5 ± 0.3 kg-m, 25.3 ± 2.2 ft. lbs.)
6. Install the oil cooler inlet pipe.
Caution: Be sure to use a new aluminum washer.
Tightening torque: 25 ± 2 Nm (2.5 ± 0.2 kg-m, 18.1 ± 1.4 ft. lbs.)
7. Install the oil charge pipe.
Caution: Be careful not to damage the O-ring.
Tightening torque: 41 ± 3 Nm (4.2 ± 0.3 kg-m, 30.4 ± 2.2 ft. lbs.)
8. Install the pitching stopper bracket.
Tightening torque: 41 ± 3 Nm (4.2 ± 0.3 kg-m, 30.4 ± 2.2 ft. lbs.)
9. Tighten the drain plugs.
Tightening torque:
Dif: 44 ± 3 Nm (4.5 ± 0.3 kg-m, 32.5 ± 2.2 ft. lbs.)
ATF: 25 ± 2 Nm (2.5 ± 0.2 kg-m, 18.1 ± 1.4 ft. lbs.)
10. Insert the input shaft while turning lightly by hand.
Caution: Be careful not to damage the bushing.
Normal protrusion A: 50 - 55 mm (1.97 - 2.17 inch)
11. Install the torque converter clutch assembly.
1. Install the oil pump shaft to the torque converter clutch.
Note: Make sure the clip fits securely in its groove.
2. Holding the torque converter clutch assembly by hand, carefully install it to the torque converter clutch case. Be careful not to damage the bushing. Also avoid undue contact between the oil pump shaft bushing and stator shaft portion of the oil pump cover.
3. Rotate the shaft lightly by hand to engage the splines securely.
Dimension A:
2200 cc: - 1.3 to - 1.1 mm (-0.051 to -0 043 inch)
2500 cc: 2.7 - 2.9 mm (0.106 - 0.114 inch)
12. Fill ATE and differential gear oil.
Note: After filling oil, insert the oil level gauge into the oil inlet.
Differential gear oil capacity:
1.1 - 1.3 l (1.2 - 1.4 US qt, 1.0 - 1.1 Imp qt.)
Automatic transmission fluid capacity:
2200 cc: 8.4 - 8.7 l (8.9 - 9.2 US qt. 7.4 - 7.7 Imp qt.)
2500 cc: 9.3 - 9.6 l (9.8 - 10.1 US qt. 8.2 - 8.4 Imp qt.)
Recommended fluid:
Dexron IIE or Dexron III type automatic transmission