Operation CHARM: Car repair manuals for everyone.

Installation

Compressor

1. Install compressor:




1. Install compressor on bracket.
2. Connect compressor harness.
3. Connect alternator harness.
4. Install compressor V-belt (Rear):




1. After adjusting belt tension, tighten tension pulley lock bolt securely.
5. Install alternator V-belt:




1. After adjusting V-belt tension, tighten alternator bracket lock bolt securely.




6. Check drive belt tension and adjust it if necessary by changing alternator position and/or idler pulley position.

CAUTION:




- Ensure that the V-belt is aligned correctly. If it is not, check for loose bolts.
- The V-belt should not be too tight or too loose.
A belt which is too tight may break bearing or cause gas to leak from the shaft seal. A belt which is too loose slips, thereby causing the belt cut.
- After completing the compressor installation and testing the system operation, check and adjust the tension of both V-belts again.




7. Install high-pressure hose (B) (Flexible hose Pd) and low-pressure hose (A) (Flexible hose Ps):
Connect high-pressure hose (B) and low-pressure hose (A) with compressor.

CAUTION: Be sure to apply compressor oil to the periphery of O-ring.

8. Install belt cover.

CAUTION:
- After installing belt cover, make sure it is not misaligned or twisted.
- After installing belt cover, check the clearance between pulley and belt cover.

9. Connect ground cable to negative terminal of battery.
10. Charging refrigerant.
11. Install duct.