Assembly

Assembly is in the reverse order of disassembly procedures. Observe the following:
1. Before assembling, lubricate disassembled parts at the points shown in "COMPONENT PARTS [C1A1] and [C1B1]".

Grease:
ESSO BEACON 325
SCHELL AL VA NIA GREASE RA or equivalent




2. Assembling magnetic switch, clutch, and housing
To assemble, first install clutch to magnetic switch, then install idle gear, and finally install clutch.

CAUTION:
- Do not forget to install steel ball and coil spring to clutch.
- Attach bearing to idle gear beforehand.




3. Installing armature to yoke

CAUTION: Do not forget to put felt washer on armature shaft bearing.




4. Installing brushes
Assemble brush holder to yoke as shown, then assemble two yoke-side brushes to brush holder.




5. Installing end frame
When assembling end frame to yoke, align notched portion of end frame with lead wire grommet.




6. Installing yoke
When installing yoke to magnetic switch, align notch of yoke with protrusion of magnetic switch.