Fluid - M/T: Service and Repair

REPLACEMENT

1. MANUAL TRANSMISSION

1. Drain gear oil by removing drain plug after allowing the engine to cool for 3 to 4 hours.






CAUTION: Before starting work, cool off the engine well.

2. Reinstall drain plug after draining gear oil and tighten it to the specified torque.

Tightening torque:
44 ± 3 Nm
(4.5 ± 0.3 kg-m, 32.5 ± 2.2 ft.lb)


CAUTION:
- Be sure to place a gasket between the transmission case and drain plug.
- Replace the gasket with a new one.

3. Fill transmission gear oil through the oil level gauge hole up to the upper point of level gauge.

Gear oil capacity:
3.5 l (3.7 US qt, 3.1 Imp qt)







Transmission gear oil
Recommended oil

2. FRONT DIFFERENTIAL (AUTOMATIC TRANSMISSION)

1. Drain differential gear oil by removing drain plug after allowing the engine to cool for 3 to 4 hours.






CAUTION: Before starting work, cool off the engine well.

2. Reinstall drain plug after draining differential gear oil and tighten it to the specified torque.

Tightening torque:
44 ± 3 Nm
(4.5 ± 0.3 kg-m, 33 ± 2.2 ft.lb)


CAUTION:
- Be sure to place a gasket between the transmission case and drain plug.
- Replace the gasket with a new one.

3. Fill differential gear oil through the oil level gauge hole up to the upper point of level gauge.

Differential gear oil capacity:
1.1 - 1.3 l
(1.2 - 1.4 US qt, 1.0 - 1.1 Imp qt)







Front differential gear oil
Recommended oil

3. REAR DIFFERENTIAL

1. Drain oil by removing drain boll or plug.
2. Remove filler bolt or plug for quick draining oil.
3. Tighten drain bolt or plug after draining oil.

CAUTION:
- Always use a new aluminium gasket. (2200 cc AT model)
- Apply fluid packing to plug. (Except 2200 cc AT model)

Fluid packing:
THREE BOND 1105 or equivalent

Tightening torque:
2200 cc AT model: 3414 Nm
(3.5 ± 0.4 kg-m, 25 ± 2.9 ft.lb)
Except 2200 cc AT model: 491 9.8 Nm
(5 ± 1 kg-m, 36 ± 7.2 ft.lb)

4. After installing drain boll or plug onto rear differential gear case firmly, fill oil up fully to the mouth of filler bolt or plug.

Oil capacity:
0.8 l (0.8 US qt, 0.7 Imp qt)




Rear differential gear oil
Recommended oil









CAUTION: Each oil manufacturer has its base oil and additives. Thus, do not mix two or more brands.

5. Instal filler bolt or plug onto rear differential gear case firmly.


CAUTION:
- Always use a new aluminium gasket. (2200 cc AT model)
- Apply fluid packing to plug. (Except 2200 cc AT model)

Fluid packing:
THREE BOND 1105 or equivalent

Tightening torque:
2200 cc AT model: 341 4 Nm
(3.5 ± 0.4 kg-m, 25 ± 2.9 ft.lb)
Except 2200 cc AT model: 491 9.8 Nm
(5 ± 1 kg-m, 36 ± 7.2 ft.lb)