Cruise Control Servo: Service and Repair

The content of this article/image reflects the changes Identified in
TSB # 18-101-06
as of 02/13/2006
and applies to 2002 Legacy, Forester & Impreza Models



CAUTION: Be careful not to apply excessive load to the wire cable when adjusting and/or installing; otherwise, the actuator may be deformed or damaged.
Do not bend cable sharply with a radius less than 100 mm (3.94 in); otherwise, cable may bend permanently, resulting in poor performance.
When installing cable, be careful not to sharply bend or pinch the inner cable; otherwise, the cable may break.


Actuator / REMOVAL
1. Disconnect ground cable from battery.






2. Remove air intake chamber.
3. Remove air intake chamber stay.






4. Remove clip bands from cruise control cable.






5. Remove cruise control cable end from throttle cam.






6. Disconnect cruise control vacuum hose from intake manifold.
7. Remove actuator attaching bolts.






8. Disconnect the connector from the actuator, then remove the actuator.



INSTALLATION
Install in the reverse order of removal.

Tightening torque: 7.4 N.m (0.75 kgf.m, 5.4 ft.lb)

CAUTION: When inserting vacuum hose to intake manifold, apply sealant to the fitting hose.


Fluid packing: THREE BOND 1105 or equivalent