Radiator: Service and Repair

REMOVAL





1) Disconnect battery ground cable.
2) Lift-up the vehicle.
3) Drain engine coolant completely.





4) Disconnect connectors of radiator main fan (A) and sub fan (B) motor.





5) Detach ATF cooler hose attached to a clip under the radiator main fan shroud. (AT vehicles only)





6) Disconnect ATF cooler hoses from radiator. (AT vehicles only)





7) Disconnect radiator outlet hose from thermostat cover.
8) Lower the vehicle.





9) Remove V-belt covers.





10) Disconnect overflow hose.





11) Remove reservoir tank.





12) Disconnect radiator inlet hose from radiator.





13) Remove radiator upper brackets.
14) While slightly lifting radiator, slide it to left.
15) Lift radiator up and away from vehicle.

INSTALLATION





1) Attach radiator mounting cushions to pins on the lower side of radiator.





2) Install radiator while fitting radiator pins to cushions.

NOTE: Fit pins on lower side of radiator into cushions on body side.





3) Install radiator brackets and tighten bolts.
Tightening torque: 18 Mm (1.8 kgf-m, 13.0 ft. lbs.)





4) Connect radiator inlet hose.





5) Install reservoir tank.
Tightening torque: 4.9 Nm (0.50 kgf-m, 3.6 ft. lbs.)
6) Lift-up the vehicle.





7) Attach ATF cooler hose to a clip under the radiator main fan shroud. (AT vehicles only)





8) Connect ATF cooler hoses. (AT vehicles only)





9) Connect radiator outlet hose.





10) Connect connectors to radiator main fan motor (A) and sub fan motor (B).
11) Install under cover.
12) Lower the vehicle.





13) Install V-belt covers.





14) Connect battery ground cable.
15) Fill coolant.
16) Check ATF level.