Transfer Driven Gear
A: REMOVAL1. Remove the manual transmission assembly from vehicle.
2. Remove back-up light switch and neutral position switch.
3. Remove transfer case with extension case assembly.
4. Remove extension case assembly.
5. Remove transfer driven gear.
6. Remove bearing cup from extension case and transfer case.
B: INSTALLATION
1. Install bearing cup to extension case and transfer case.
2. Install transfer driven gear.
3. Install transfer case and extension case assembly.
4. Install back-up light switch and neutral position switch.
5. Install the manual transmission assembly to vehicle.
C: DISASSEMBLY
1. Using ST, remove roller bearing (extension case side).
ST 498077000 REMOVER
2. Using ST1 and ST2, remove roller bearing (transfer case side).
ST1 498077000 REMOVER
ST2 899864100 REMOVER
D: ASSEMBLY
1. Using ST, install roller bearing (extension case side).
ST1 398177700 INSTALLER
ST2 899864100 REMOVER
CAUTION: Do not apply pressure in excess of 10 kN (1 ton, 1.1 US ton, 1.0 Imp ton)
2. Using ST, install roller bearing (transfer case side). ST 499757002 INSTALLER
CAUTION: Do not apply pressure in excess of 10 kN (1 ton, 1.1 US ton, 1.0 Imp ton)
E: INSPECTION
1. Bearings Replace bearings in the following cases:
^ Broken or rusty bearings
^ Worn or damaged
^ Bearings that fail to turn smoothly or make abnormal noise when turned after gear oil lubrication.
2. Driven gear Replace drive gear in the following cases:
^ If their tooth surfaces and shaft are excessively broken or damaged.