Service

CONTROL SYSTEMS

A: SPECIFICATIONS

B: COMPONENT

2. MT GEAR SHIFT LEVER

MANUAL TRANSMISSION AND DIFFERENTIAL

A: SPECIFICATIONS

1. MANUAL TRANSMISSION AND DIFFERENTIAL

2. TRANSMISSION GEAR OIL

Recommended oil

3. TRANSMISSION CASE ASSEMBLY

Drive pinion shim adjustment
Hypoid gear backlash 0.13 - 0.18 mm (0.0051 - 0.0071 inch)

Selection of main shaft rear plate

Input shaft holder adjustment

4. DRIVE PINION ASSEMBLY

Preload adjustment of thrust bearing
Starting torque 0.3 - 0.8 Nm (0.03 - 0.08 kgf-m, 0.2 - 0.6 ft. lbs.)

5. MAIN SHAFT

Snap ring (Outer-25) to synchronizer hub clearance 0.060 - 0.100 mm (0.0024 - 0.0039 inch)

6. REVERSE IDLER GEAR
Adjustment of reverse idler gear position Reverse idler gear to transmission case (LH) wall clearance 6.0 - 7.5 mm (0.236 - 0.295 inch)

After installing a suitable reverse shifter lever, adjust reverse idler gear to transmission case wall clearance to within 0 to 0.5 mm (0 to 0.020 inch) using washers.

7. SHIFTER FORK AND ROD

Select suitable shifter forks so that both coupling sleeve and reverse driven gear are positioned in the center of their synchromesh mechanisms.
Rod end clearance
A: 1st-2nd-3rd-4th 0.4 - 1.4 mm (0.016 - 0.055 inch)
B: 3rd-4th-5th 0.5 - 1.3 mm (0.020 - 0.051 inch)

8. TRANSFER CASE

Neutral position adjustment

Reverse check plate adjustment

9. EXTENSION ASSEMBLY
Thrust washer (50 x 61 x t) to taper roller bearing table outer race side clearance 0.2 - 0.3 mm T (0.0008 - 0.012 inch T)