5-SPD Sychromesh Manual Transmission

MANUAL TRANSMISSION AND DIFFERENTIAL





RECOMMENDED GEAR OIL





MT GEAR SHIFT LEVER





JOINT AND ROD TO LEVER




TRANSMISSION CASE ASSEMBLY

Drive pinion shim adjustment
Hypoid gear backlash 0.13 - 0.18 mm (0.0051 - 0.0071 inch)





Selection of main shaft rear plate





Input shaft holder adjustment

DRIVE PINION ASSEMBLY








Preload adjustment of thrust bearing
Starting torque 0.3 - 0.8 Nm (0.03 - 0.08 kgf-cm, 0.2 - 0.6 ft. lbs.)

MAIN SHAFT





Snap ring (Outer-25) to synchronizer hub clearance 0.060 - 0.100 mm (0.0024 - 0.0039 inch)

REVERSE IDLER GEAR





Adjustment of reverse idler gear position
Reverse idler gear to transmission case (LH) wall clearance 6.0 - 7.5 mm (0.236 - 0.295 inch)





After installing a suitable reverse shifter lever, adjust reverse idler gear to transmission case wall clearance to within 0 to 0.5 mm (0 to 0.020 inch) using washers.

SHIFTER FORK AND ROD














Select suitable shifter forks so that both coupling sleeve and reverse driven gear are positioned in the center of their synchromesh mechanisms.
Rod end clearance
A: 1st-2nd-3rd-4th 0.4 - 1.4 mm (0.016 - 0.055 inch)
B: 3rd-4th-5th 0.5 - 1.3 mm (0.020 - 0.051 inch)

EXTENSION ASSEMBLY





Thrust washer (50 x 61 x t) to taper roller bearing table outer race side clearance 0.2 - 0.3 mm T (0.0008 - 0.012 in T)

NOTE: T: Tight





Thrust washer to center differential side clearance 0.15 - 0.35 mm (0.0059 - 0.0138 inch)








TRANSMISSION CASE





DRIVE PINION ASSEMBLY





MAIN SHAFT ASSEMBLY





SHIFTER FORK AND SHIFTER ROD





TRANSMISSION MOUNTING