Operation CHARM: Car repair manuals for everyone.

Clutch Disc and Cover

A: REMOVAL
1. Remove the transmission assembly from vehicle body.





2. Install the ST on flywheel.
ST 499747100 CLUTCH DISC GUIDE
3. Remove the clutch cover and clutch disc.

CAUTION:
^ Take care not to allow oil on the clutch disc facing.
^ Do not disassemble either the clutch cover or clutch disc.

B: INSTALLATION





1. Insert the ST into the clutch disc and install them on the flywheel by inserting the ST end into the pilot bearing.
ST4 99747100 CLUTCH DISC GUIDE





2. Install the clutch cover on flywheel and tighten bolts to the specified torque.

NOTE:
^ When installing the clutch cover on the flywheel, position the clutch cover so that there is a gap of 120° or more between "0" marks on the flywheel and clutch cover. ("0" marks indicate the directions of residual unbalance.)
^ Note the front and rear of the clutch disc when installing.
^ Temporarily tighten the bolts by hand. Each bolt should be tightened to the specified torque in a crisscross method.

Tightening torque: 15.7 Nm (1.6 kgf-cm, 11.6 ft. lbs.)
3. Remove the ST.
ST 499747100 CLUTCH DISC GUIDE
4. Install the transmission assembly.