M/T - Revised Transfer Driven Gear Bearings

NUMBER: *03-68-12R*
DATE: 07/16/12
*REVISED: 12/11/12*

APPLICABILITY:
Legacy and Outback 2000-2009MY w/ 5MT
Forester 1999MY and Later w/ 5MT
Impreza (Including WRX) 1999MY
and Later w/5MT

SUBJECT:
5MT Transfer Driven Gear Bearings

INTRODUCTION

This bulletin reviews a change to the part numbers used for the transfer driven gear bearings. These revised bearings are to be used to enhance durability. Changes to the tools required and supplemental procedures for the installation of these bearings are also covered.

COUNTERMEASURE IN PRODUCTION





VIN Numbers below are supplied for reference only. Final confirmation should always be made using the transmission number. This change was implemented at Transmission Number 609217.





PART INFORMATION





SPECIAL TOOL INFORMATION





SERVICE PROCEDURE / INFORMATION

IMPORTANT:
Only the tool numbers shown above should be used to perform the installation procedure.

After installing the new bearings on the transfer driven gear using the proper tools, apply 1g (.035oz.) of grease on the roller bearings as shown in the above photos. Install the gear assembly into the transfer case and rotate the shaft to spread the grease throughout the front bearing rollers evenly. Repeat the procedure for the rear bearing in the extension housing. Follow the remaining procedures as outlined in the applicable Service Manual.

Grease: Nichimoly N130 or Conoco-Phillips Multiplex Red # 2 grease

WARRANTY / CLAIM INFORMATION

For vehicles within warranty, use the Subaru Warranty Wizard(R) for claim submission information.





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