Operation CHARM: Car repair manuals for everyone.

Brake Pedal Assy: Testing and Inspection

INSPECTION








1. Move brake and clutch pedal pads in the lateral direction with a force of approximately 10 N (1 kgf, 2 lb) to ensure pedal deflection is in specified range.

CAUTION: If excessive deflection is noted, replace bushings with new ones.

Deflection of brake and clutch pedal:
Service limit 5.0 mm (0.197 inch) or less





2. Check position of pedal pad.
Pedal height: L
AT: 158 mm(6.22 inch)
MT: 153 mm (6.02 inch)
Brake pedal free play: A 1 - 3 mm (0.04 - 0.12 inch) [Depress brake pedal pad with a force of less than 10 N (1 kgf, 2 lb).]
3. If it is not in specified value, adjust it by adjusting brake booster operating rod length.