Operation CHARM: Car repair manuals for everyone.

Brake Pedal Assy: Testing and Inspection

Brake Pedal

INSPECTION








1) Move the brake and clutch pedal pads in the lateral direction with a force of approximately 10 N (1 kgf, 2 lbs.) to ensure pedal deflection is in specified range.

CAUTION: If excessive deflection is noted, replace the bushings with new ones.

Deflection of brake and clutch pedal:
Service limit 5.0 mm (0.197 inch) or less





2) Check the position of pedal pad.
Pedal height:
L 148 mm (5.83 inch)
Brake pedal free play:
A 1 - 3 mm (0.04 - 0.12 inch) [Depress brake pedal pad with a force of less than 10 N (1 kgf, 2 lbs.).]
3) If it is not within specified value, adjust it by adjusting the brake booster operating rod length.