Operation CHARM: Car repair manuals for everyone.

Assembly

ASSEMBLY





1) Apply oil to the surfaces of the connecting rod bearings.
2) Install the connecting rod bearings on connecting rods and connecting rod caps.
3) Position each connecting rod with the marked side facing forward, and then install them.
4) Install the connecting rod cap with connecting rod nut.
Ensure the arrow on connecting rod cap faces the front during installation.

CAUTION:
^ Each connecting rod has its own mating cap. Make sure that they are assembled correctly by checking their matching number.
^ When tightening the connecting rod nuts, apply oil on the threads.

5) Install the expander, lower rail and upper rail in this order by hand. Then install the second ring and top ring with a piston ring expander.