Transfer Driven Gear
Transfer Driven GearREMOVAL
1) Remove the manual transmission assembly from vehicle.
2) Remove the back-up light switch and neutral position switch.
3) Remove the transfer case with extension case assembly.
4) Remove the extension case assembly.
5) Remove the transfer driven gear.
6) Remove the bearing cup from extension case and transfer case.
INSTALLATION
1) Install the bearing cup to extension case and transfer case.
2) Install the transfer driven gear.
3) Install the transfer case and extension case assembly.
4) Install the back-up light switch and neutral position switch.
5) Install the manual transmission assembly to vehicle.
DISASSEMBLY
1) Using ST, remove the roller bearing (extension case side).
ST 498077000 REMOVER
2) Using ST1 and ST2, remove the roller bearing (transfer case side).
ST1 498077000 REMOVER
ST 2899864100 REMOVER
ASSEMBLY
1) Using ST, install the roller bearing (extension case side).
ST1 398177700 INSTALLER
ST2 899864100 REMOVER
CAUTION: Do not apply pressure in excess of 10 kN (1 ton, 1.1 US ton, 1.0 Imp ton)
2) Using ST, install the roller bearing (transfer case side).
ST 499757002 INSTALLER
CAUTION: Do not apply pressure in excess of 10 kN (1 ton, 1.1 US ton, 1.0 Imp ton)
INSPECTION
1) Bearings Replace the bearings in the following cases:
^ Broken or rusty bearings
^ Worn or damaged
^ Bearings that fail to turn smoothly or make abnormal noise when turned after gear oil lubrication.
2) Driven gear Replace drive gear in the following cases:
^ If their tooth surfaces and shaft are excessively broken or damaged.