Cruise Control Servo: Service and Repair

The content of this article/image reflects the changes Identified in
TSB # 18-100-06
as of 02/06/2006
and applies to 2003 Forester & Impreza Models


Actuator

REMOVAL

CAUTION:
- Be careful not to apply excessive load to the wire cable when adjusting and/or installing; otherwise, the actuator may be deformed or damaged.
- Do not bend cable sharply with a radius less than 100 mm (3.94 in); otherwise, cable may bend permanently, resulting in poor performance.
- When installing cable, be careful not to sharply bend or pinch the inner cable; otherwise, the cable may break.

1. Disconnect the ground terminal from battery.
2. Remove the clip bands from cruise control cable.




3. Loosen the nut which secures cruise control cable end to throttle cam and then remove the cable from throttle cam.
4. Remove the actuator attaching bolts.




5. Remove the actuator while disconnecting connector.

INSTALLATION
Install in the reverse order of removal.

Tightening torque: 7.4 N.m (0.75 kgf.m, 5.4 ft.lb)




NOTE:
A : Must be adjusted when cable end outer is fixed in place, so that the gap between throttle cam and lever is 0 - 1 mm (0 - 0.04 in). (Must be attached while throttle cam is being pulled by wire cable.)
B : Must be coated evenly on cam end inner connection.
C : Cover must be inserted securely, until tip of cable touches cover stopper.