Disassembly and Assembly
DISASSEMBLY
1. Remove the fuel pipe protector LH.
2. Remove the fuel pipe protector RH.
3. Remove the engine ground terminal from the intake manifold.
4. Disconnect the connector from the throttle position sensor (A), idle air control solenoid valve (B) and pressure sensor (C).
5. Disconnect the engine harness fixed by clip (D) from the intake manifold.
6. Remove the throttle body from the intake manifold.
7. Disconnect the connector from the fuel injector.
8. Disconnect the connector from the tumble generator valve actuator.
9. Disconnect the connector from the tumble generator valve sensor.
10. Disconnect the connector from the purge control solenoid valve.
11. Remove the purge control solenoid valve.
12. Disconnect the evaporation hose from the intake manifold.
13. Disconnect the evaporation hoses from the erator valve sensor, purge valve.
14. Remove the two bolts which hold the fuel pipes on the left side of intake manifold.
15. Remove the bolt which hold the fuel injector pipe onto intake manifold.
LH SIDE
RH SIDE
16. Remove the fuel injector.
17. Remove the harness bracket which hold the engine harness onto intake manifold.
18. Remove the engine harness from the intake manifold.
19. Loosen the clamp which holds the front left side fuel hose to injector pipe and remove the pipe from clamp.
20. Remove the fuel injector pipe LH.
21. Remove the bolts which installs the fuel pipe on intake manifold.
22. Remove the fuel pipe assembly and pressure regulator, from the intake manifold.
23. Remove the intake duct from the intake manifold.
24. Remove the tumble generator valve assembly from the intake manifold.
ASSEMBLY
NOTE: Replace the gasket with a new one.
1. Install the tumble generator valve assembly to the intake manifold.
Tightening torque: 8.25 N.m (0.84 kgf-m, 6.1 ft-lb)
2. Install the air intake duct to the intake manifold.
Tightening torque: 19 N.m (1.94 kgf-m, 13.7 ft-lb)
3. Install the fuel pipe assembly and pressure regulator, to the intake manifold.
Tightening torque: 4.9 N.m (0.5 kgf-m, 3.6 ft-lb)
4. Install the fuel injector pipe LH.
5. Connect the left side fuel hose to injector pipe, and tighten the clamp screw.
6. Install the engine harness to the intake manifold.
7. Install the harness bracket which hold the engine harness onto intake manifold.
Tightening torque: 19 N.m (1.94 kgf-m, 13.7 ft-lb)
8. Install the fuel injector.
9. Tighten the bolt which install the fuel injector pipe onto intake manifold.
Tightening torque: 19 N.m (1.94 kgf-m, 13.7 ft-lb)
LH SIDE
RH SIDE
10. Tighten the two bolts which install the fuel pipes on the left side of intake manifold.
Tightening torque: 4.9 N.m (0.5 kgf-m, 3.6 ft-lb)
11. Connect the evaporation hoses to the purge valve.
CAUTION: Carefully connect the evaporation hoses.
12. Connect the evaporation hose to the intake manifold.
13. Install the purge control solenoid valve.
Tightening torque: 16 N.m (1.6 kgf-m, 11.8 ft-lb)
14. Connect the hoses to the purge control solenoid valve.
CAUTION: Carefully connect the evaporation hoses.
15. Connect the connector to the purge control solenoid valve.
16. Connect the connector to the tumble generator valve sensor.
17. Connect the connector to the tumble generator valve actuator.
18. Connect the connector to the fuel injector.
19. Install the throttle body to the intake manifold.
NOTE: Replace gasket with a new one.
Tightening torque: 22 N.m (2.2 kgf-m, 15.9 ft-lb)
20. Connect the connector to the throttle position sensor (A), idle air control solenoid valve (B) and pressure sensor(C).
21. Connect the engine harness with clip (D) to the intake manifold.
22. Install the engine ground terminal to the intake manifold.
Tightening torque: 19 N.m (1.94 kgf-m, 13.7 ft-lb)
23. Install the fuel pipe protector RH.
Tightening torque: 19 N.m (1.94 kgf-m, 13.7 ft-lb)
24. Install the fuel pipe protector LH.
Tightening torque: 19 N.m (1.94 kgf-m, 13.7 ft-lb)