Operation CHARM: Car repair manuals for everyone.

Crankshaft Pulley

Crankshaft Pulley

REMOVAL
1) Remove the V-belt.





2) Remove the crankshaft pulley bolt. To lock crankshaft, use ST.
ST 499977400 CRANK PULLEY WRENCH
3) Remove the crankshaft.

INSTALLATION
1) Install the crankshaft pulley.
2) Install the pulley bolt.
To lock the crankshaft, use ST.
ST 499977400 CRANK PULLEY WRENCH
a) Clean the crankshaft pulley thread using an air gun.
b) Apply engine oil to the crankshaft pulley bolt seat and thread.
c) Tighten the bolts temporarily with tightening torque of 44 Nm (4.5 kgf-m, 33 ft. lbs.).





d) Tighten the crankshaft pulley bolts.
Tightening torque: 127 Nm (13 kgf-m, 94.0 ft. lbs.)
3) Confirm that the tightening angle of the crankshaft pulley bolt is 45 degrees or more. If less than 45 degrees, conduct the following procedures (1) through (4).

CAUTION: If the tightening angle of crankshaft pulley bolt is less than 45 degrees, the bolt should be damaged. In this case, the bolt must be replaced.

a) Replace the crankshaft pulley bolts and clean them.
Crankshaft pulley bolt: 12369AA011
b) Clean the crankshaft thread using an air gun.
c) Tighten the bolts temporarily with tightening torque of 44 Nm (4.5 kgf-m, 33 ft. lbs.).
d) Tighten the crankshaft pulley bolts for a further angle of 45 - 60 degrees.

CAUTION: Conduct the tightening procedures by confirming the turning angle of the crankshaft pulley bolt referring to the gauge indicated on the belt cover.





4) install the A/C belt tensioner.





5) Instal the V-belt.

INSPECTION
1) Make sure the V-belt is not worn or otherwise damaged.
2) Check the tension of the belt.