Operation CHARM: Car repair manuals for everyone.

Turbocharger: Service and Repair

REMOVAL

1. Set the vehicle on the lift.




2. Disconnect the ground terminal from battery.
3. Remove the center exhaust pipe.
4. Lower the vehicle.




5. Separate the turbocharger joint pipe from turbocharger.




6. Disconnect the engine coolant hose which is connected to coolant filler tank.




7. Loosen the clamp which secures turbocharger to air inlet duct.
8. Remove the bolt which secures bracket of oil pipe to turbocharger.




9. Remove the oil pipe from turbocharger.




10. Remove the turbocharger bracket.




11. Disconnect the oil outlet hose from pipe.
12. Take out the turbocharger from engine compartment.

INSTALLATION




1. Connect the oil outlet hose to outlet pipe.




2. Install the turbocharger to air intake duct.




3. Install the oil pipe to turbocharger.




4. Install the joint pipe to turbocharger.

NOTE: Replace the gasket with a new one.

Tightening torque: 30 N.m (3.1 kgf-m, 22.4 ft-lb)




5. Install the turbocharger bracket.




6. Connect the engine coolant hose which is connected to coolant filler tank.
7. Lift-up the vehicle.
8. Install the center exhaust pipe.